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MIL-PRF-61002C

10 January 2023

SUPERSEDING

MIL-PRF-61002B

w/AMENDMENT 2

5 June 2013

PERFORMANCE SPECIFICATION

LABELS, PRESSURE-SENSITIVE ADHESIVE, FOR BAR CODING

This specification is approved for use by all Departments and Agencies of the Department

of Defense.

1. SCOPE

1.1 Scope. This specification covers the requirements for pressure-sensitive adhesive

labels that meet or exceed the end user’s necessary performance criteria for use in the

implementation of bar code marking/reading operations.

1.2 Classification. The labels furnished in accordance with this specification will be of

the following types, grades, styles and compositions as specified in the contract or order (see

6.2).

1.2.1 Types. The types of pressure-sensitive adhesive labels are as follows:

Type I Blank label sheet(s)

Type II Blank label roll(s)

Type III Barcoded label(s) cut on sheet(s)

Type IV Barcoded label(s) cut on roll(s)

Type V Special (specify)

Comments, suggestions, or questions on this document should be addressed to Director, USAMC,

U. S. Army Sustainment Command, Packaging, Storage, and Containerization Center, ATTN:

AMAS-SPI-P, 11 Hap Arnold Boulevard, Tobyhanna, PA 18466-5097 or e-mailed to

[email protected]. Since contact information can change, you may want to

verify the currency of this address information using the ASSIST Online database at

https://assist.dla.mil.

AMSC N/A FSC 7690

NOT MEASUREMENT

SENSITIVE

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MIL-PRF-61002C

1.2.2 Grades. The grades of pressure-sensitive adhesive labels are as follows:

Grade A Multiple durability requirements (see 3.15.1)

Grade B Adhesion, abrasion, and Ultraviolet (UV) light condensation only

Grade C Adhesion only

Grade D Special durability requirements (specify)

1.2.3 Styles. The styles of pressure-sensitive adhesive labels are as follows:

Style 1 * Non-porous surfaces

Style 2 * Porous surfaces

Style 3 * Special surfaces (for example, styrofoam, rubber, composites)

* The user will specify the style label according to the surface the label would be mounted

on, such as anodized or painted aluminum (enamel, Chemical Agent Resistant Coating

(CARC), and others).

1.2.4 Compositions. The compositions for pressure-sensitive adhesive labels are as

follows:

Composition a Paper (with or without laminate)

Composition b Plastic (with or without laminate) (includes materials such as

polyester, mylar, vinyl, and others)

Composition c Polyimide (with or without laminate)

Composition d Metal (specify) (includes steel, anodized aluminum)

Composition e Anodized, photo sensitive, aluminum (matte finish)

Composition f Ceramic

Composition g Special (specify)

1.3 Part or Identifying Number (PIN). The following numbering system should be

utilized to identify the labels ordered through this specification:

M 61002- I A l a

| | | |_____________ Grade (see 1.2.2)

| | |_______________ Type (see 1.2.1)

| |

| |_____________________ Specification number

|_________________________ M prefix

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MIL-PRF-61002C

2. APPLICABLE DOCUMENTS

2.1 General. The documents listed in this section are specified in sections 3 and 4 of this

specification. This section does not include documents cited in other sections of this specification

or recommended for additional information or as examples. While every effort has been made to

ensure the completeness of this list, document users are cautioned that they must meet all specified

requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed.

2.2 Government documents.

2.2.1 Specifications and standards. The following specifications and standards form a part of

this specification to the extent specified herein. Unless otherwise specified, the issues of these

documents are those cited in the solicitation or contract.

DEPARTMENT OF DEFENSE SPECIFICATIONS

MIL-PRF-131 - Barrier Materials, Watervaporproof, Greaseproof, Flexible,

Heat-Sealable

DEPARTMENT OF DEFENSE STANDARDS

MIL-STD-130 - Identification Marking of U.S. Military Property

(Copies of these documents are available online at https://assist.dla.mil or

https://assist.dla.mil/quicksearch.)

2.3 Non-Government publications. The following documents form a part of this document

to the extent specified herein. Unless otherwise specified, the issues of these documents are those

cited in the solicitation or contract.

ASTM INTERNATIONAL

ASTM D3611 - Standard Practice for Accelerated Aging of

Pressure-Sensitive Tapes

ASTM D3889/ - Standard Practice for Adherence to Linerboard of Pressure-

D3889M Sensitive Tape at Low Temperature

ASTM D6252/ - Standard Test Method for Peel Adhesion of Pressure-

D6252M Sensitive Label Stocks at a 90 Degree Angle

ASTM G154 - Standard Practice for Operating Fluorescent

Ultraviolet (UV) Lamp Apparatus for Exposure of

Nonmetallic Materials

ASTM G195 - Standard Guide for Conducting Wear Tests Using a

Rotary Platform, Abraser

(Copies of ASTM publications are available at www.astm.org.)

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MIL-PRF-61002C

INTERNATIONAL ORGANIZATION for STANDARDIZATION (ISO)

INTERNATIONAL ELECTROTECHNICAL COMMITTEE (IEC)

ISO 15394 – Packaging – Bar Code and Two-Dimensional Symbols

for Shipping, Transport and Receiving Labels

ISO/IEC 16388 – Information Technology – Automatic Identification and

Data Capture Techniques – Code 39 Bar Code Symbology

Specification

(Copies of these documents are available at www.iso.org.)

2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a

conflict between the text of this document and the references cited herein, the text of this document

takes precedence. Nothing in this document, however, supersedes applicable laws and regulations

unless a specific exemption has been obtained.

3. REQUIREMENTS

3.1 General requirements. This specification contains performance criteria and durability

requirements which labels shall meet or exceed to ensure the use and total functionality of pressure

sensitive labels in various climatic environments.

3.2 First article. When specified (see 6.2), a sample shall be subjected to first article

inspection in accordance with 4.1.2.

3.3 Materials. The labels shall be manufactured from such materials and by such

processes as to ensure performance compliance with this specification.

3.4 Design. The labels shall be designed to ensure performance compliance with this

specification for the specified type, grade, composition, and style. Blank label stock shall not

require a laminate. A laminate may be required to meet the durability requirements for a given

grade of preprinted label. When a laminate is used, the final composite label design shall be

designated by its basic substrate material and tested as a composite unit label (see 1.2).

3.5 Construction. The labels shall be made from materials conforming to 3.3. The labels

shall be completely coated on the back side with a uniform film of adhesive and shall be mounted

on a backing sheet. The labels shall be furnished in the form of individual labels, sheets or rolls,

as specified in the contract or order. Labels furnished in sheet form shall be die-cut to facilitate

removal of individual labels from the backing sheet. Types II and IV labels furnished in roll form

shall be die-cut or butt-cut and shall be individually attached to a backing sheet strip which is

uniformly wound on a convolute or spiral wound paperboard core. The quantity of labels per

sheet or roll shall be in accordance with standard commercial practice unless otherwise specified

in the contract or order (see 6.2). Exceptions to the above mentioned core are the compositions

(see 1.2) which are too rigid to be wound. Thickness of the label stock shall be in accordance

with standard commercial practice unless otherwise specified in the contract or order (see 6.2).

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MIL-PRF-61002C

3.6 Printed symbol. Types III, IV, and V (if applicable) labels shall be printed with

symbols that meet standard and uniform symbology as defined in MIL-STD-130. ISO/IEC 16388

and ANSI/AIM BC1 also conform to Code 39 bar code symbology specifications. The encoded

message, code density, and bar height of the bar code symbol shall be as specified in the contract

or order (see 6.2).

3.7 Print requirements. The bar code symbol parameters (reflectance, print contrast, and

dimensions) will be printed in accordance with symbology specifications exemplified and defined

in documents such as MIL-STD-130 and ISO 15394.

3.8 Adhesive. The adhesive shall be pressure-sensitive, liquid insoluble, and shall require

no moisture, heat, or other preparation prior to, or after application to, clean, dry surfaces. Any

other surface conditions or method of application shall be specified. There shall be no excessive

bleeding of adhesive from the edges of the labels (see 6.2).

3.9 Application temperature. The adhesive being utilized must conform to the

characteristics of the specified grade and style (see 1.2) between 40 degrees F and 110 degrees F. If

the labels are to be applied at temperatures lower than 40 degrees F or higher than 110 degrees F,

the procuring activity will specify the application, surface, and overall environmental temperatures

as to meet the performance objectives of this specification (see 6.2).

3.10 Backing sheet. The backing sheet shall be coated with a suitable release coating

that will provide adequate converting and dispensing of the pressure-sensitive adhesive coated

facestock.

3.11 Dimensions.

3.11.1 Labels. The length and width dimensions of the individual labels shall be as

specified in the contract or order (see 6.2). The tolerance on dimensions up to and including 3.0

inches (76.2 mm) shall be ± 0.0312 inch (0.794 mm). Dimensions over 3 inches the tolerance

shall be ± 0.0625 inch (1.58 mm). All tolerances shall be maintained unless otherwise specified.

3.11.2 Sheets. When the labels are furnished in sheet form, the length and width

dimensions of the individual sheets or labels shall be specified in the contract or order (see 6.2). If

not specified, the contractor shall make the decision based on standard commercial manufacturing

practice.

3.11.3 Rolls. When the labels are furnished in roll form, the paperboard core of the roll

shall have a minimum inside diameter of 3.0 inches (76.2 mm) with a tolerance of ± 0.625 inch

(15.88 mm), unless otherwise specified in the contract or order (see 6.2). The width of the core

shall have a tolerance ± 0.625 inch (15.88 mm) or as specified in the contract or order (see 6.2)

and shall be no smaller than the width of the roll.

3.12 Color. Unless otherwise specified in the contract or order (see 6.2), the labels shall

have a white background with black printing. In all cases, the bar reflectance and print contrast

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