台达 ASDA-AB 进阶泛用型伺服驱动器 安装手册.pdf

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ASDA-AB 系列為開放型(open type)伺服驅動器,操作時須安裝于遮蔽式的控制箱內。本驅動器利用精密的反餽控制及結合高速運算能
Wiring Connect the ground terminals to a class-3 ground (Ground resistance should not exceed 100Q2) Improper grounding may result in electric shock or fire ◆ i Do not connect any power supplies to the U, V, w terminals. Failure to observe this precaution may result in serious injury, damage to the drive or fire Ensure that all screws, connectors and wire terminations are secure on the power supply, servo drive and motor: Failure to observe this caution may result in damage, fire or personal injury Operation WARNING Ensure that the emergency stop equipment or device is connected and working correctly belp =tch i Before starting operation with a mechanical system connected, change the drive parameters to mo the user-defined parameters of the mechanical system. Starting the operation without matching correct parameters may result in servo drive or motor damage, or damage to the mechanical system operating the motor that is connected to a mechanical system i Do not approach or touch any rotating parts (e. g shaft) while the motor is running. Failure to STOP observe this precaution may cause serious personal injury. i In order to prevent accidents, the initial trial run for servo motor should be conducted under no load conditions(separate the motor from its couplings and belts) For the initial trial run, do not operate the servo motor while it is connected to its mechanical system. Connecting the motor to its mechanical system may cause damage or result in personal DANGER injury during the trail run. Connect the servo motor once it has successfully completed a trail run Caution: Please perform trial run without load first and then perform trial run with load connected. After the servo motor is running normally and regularly without load, then run servo motor with load connected. Ensure to perform trial run in this order to prevent unnecessary danger i Do not touch either the drive heat sink or the motor during operation as they may become hot and personal injury may result Maintenance and Inspection i Do not touch any internal or exposed parts of servo drive and servo motor as electrical shock ma i Do not remove the operation panel while the drive is connected to an electrical power source Wait at least 10 minutes after power has been removed before touching any drive or motor terminals STOP or performing any wiring and/or inspection as an electrical charge may still remain in the servo Do not disassemble the servo drive or motor as electric shock may resul emoved drive and servo motor with hazardous voltages even after power has been Do not connect or disconnect wires or connectors while power is applied to the drive and motor: Only qualified personnel who have electrical knowledge should conduct maintenance and inspection Main Circuit Wiring Install the encoder cables in a separate conduit from the motor power cables to avoid signal noise Separate the conduits by 30cm(11 &inches)above Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for signal, encoder(PG) feedback cables. The maximum length of command input cable is 3m (9. 84ff )and the maximum length of encoder (PG) feedback cables is 20m (65.62ft) ARNING ill remain in the drive with hazardous voltages even after power removed, be sure to wait at least 10 minutes after power has been removed before performing any wiring and/or inspe i It is not recommended to frequently power the drive on and off. Do not turn the drive off and or STOP than once per minute as high charging currents within the internal capacitors may cause dama more English-2 Main Circuit Terminal Wiring Please perform the wiring after the terminal blocks are all removed from the drive Insert only one wire into one terminal on the terminal block △ When inserting wires, please ensure that the conductors are not shorted to adjacent terminals oi WARNING Ensure to double check the wiring before applying power to the drive If the wiring is in error perform the wiring again with proper tools. Never use force to remove the terminals or wires. Otherwise, it may result in malfunction or damage Installation and Storage Conditions The product should be kept in the shipping carton before installation. In order to retain the warranty coverage the ac drive should be stored properly when it is not to be used for an extended period of time. Some storage suggestions are Store in a clean and dry location free from direct sunlight. Store within an ambient temperature range of -4 F to 149 F(-20C to +65 C) a Store within a relative humidity range of o% to 90%and non-condensing Do not store in a place subjected to corrosive gases and liquids Correctly packaged and placed on a solid surface Do not mount the servo drive or motor adjacent to heat-radiating elements or in direct sunlight Do not mount the servo drive or motor in a location subjected to corrosive gases, liquids, or airborne dust or metallic particles Do not mount the servo drive or motor in a location where temperatures and humidity will exceed Do not mount the servo drive or motor in a location where vibration and shock will exceed specification Do not mount the servo drive or motor in a location where it will be subjected to high levels of electromagnetic radiation Installation note and minimum clearances Installation Note orrect installation may result in a dri malfunction or premature failure of the drive and 88888 or motor. Please follow the guidelines in this instruction when installing the servo drive and The Ac servo drive should be mounted perpendicular to the wall or in the control panel In order to ensure the drive is well ventilated ensure that the all ventilation holes are not obstructed and sufficient free space is given to 围画 Do not install the drive in a horizontal position or Correc Incorrect malfunction and damage will occur English-3 Minimum clearance Install a fan to increase ventilation to avoid ambient temperatures that exceed the specification. When installing two or more drive adjacent to each other please follow the clearances as shown in the following diagram 100m (4n) FAN FAN 50mm(20in) 20mm (0.8in) 40mm 10mm 10mm 40mm (16in) 0.4n) 04n) (04n) (16in) min min mIn ②面 Air Flow Air Flow 50mm(20n) (40in) Servo Drive and servo motor combinations Power Servo drive Servo Motor ASD-A0111-AB 100W ECMA-C30401US (S=8mm ASD-A0121-AB ASD-A0211-AB 200W ASD-A0221-AB ECMA-C30602US (S=14mm) ECMA-C30604 S(S=14mm) ASD-A0411-AB ECMA-C30804口7(7=14mr 400W ASD-A0421-AB ECMA-E31305US (S=22mm ECMA-G31303US ( S=22mm) 750W ASD-A0721-AB ECMA-C30807US(S=19mm) ECMA-G31306US (S=22mm) ECMA-C31010US (S=22mm) 1000W ASD-A1021-AB E31310s(S=22mm) ECMA-G31309us(S=22mm 1500W ASD-A1521-AB ECMA-E31315US (S=22mm) ECMA-C31020US (S=22mm) ASD-A2023-AB E31320s(S=22mm) ECMA-E31820US (S=35mm) The boxes( )at the ends of the model names are for optional configurations(keyway, brake and oil seal) Engli Cable Specifications for Servo Drive Servo drive and servo motor Power Cable-Wire Gauge mm(AWG) R,S,TU,V,W P ASD-A0111-AB ASD-A0121-AB ECMA-C30401DS 13(AWG16)2.1(AWG14) 82(AWG18)|21(AWG14) ASD-A0211-AB ASD-A0221-AB ECMA-C30602口S13(AWG16)21(AWG14)0.82(AWG18)21(AWG14) ECMA-C30604DS 13(AWG16) 2.1(AWG14)082(AWG18)2.1(AWG14) ASDA0411 abECMA-c3080471.3AWG16)21(AMG14)0.82(AW18)21(AWG14) ASD-A0421-AB ECMA-E31305US 13(AWG16) 2.1(AWG14)082(AWG18)2.1(AWG14 ⊥ ECMA-G31303S13(AMG16)21(AWG14)082(AWG18)21(AWG14 721AB ⊥ ECMA-O30807s13AWG16)21(AWG14)082(AWG18)21(AMG14) ECMA-G31306s13(AWG16)21(AWG14)0.82(AWG18)21AWG14) ECMA-C31010US 13(AWG16) 2.1(AWG14)1.3(AWG16)2.1(AWG14) ASD-A1021-AB ECMA-E31310OS 13(AWG16) 2.1(AWG14)1.3(AWG16)2.1 (AWG14 ECMA-G31309s1.3(AWG16)21(AWG14)13(AWG16)21(AWG14 ASD-A1521-AB ECMA-E31315OS 13(AWG16) 2.1(AWG14)1.3(AWG16)2.1(AWG14 ECMA-C31020S13(AWG16)21(AWG14)2.1(AWG14)21(AWG14 ASD-A2023-AB ECMA-E31320US13(AWG16)2.1(AWG14)2.1(AWG14)2.1(AWG14) ECMA-E31820口S13(AWG16)2.1(AWG14)33(AWG12)2.1(AWG14) Servo drive Encoder Cable-Wire Gauge mm(AWG) Wire size Core Number UL Rating Standard Wire length ASD-A0111-AB UL2464 ASD-A0121-AB 0. 13(AWG26) 10 core(4 pair 3m(9.84ft ASD-A0211-AB UL2464 ASD-A0221-AB 0.13(AWG26) 10 core(4 pair) 3m(984ft) ASD-A0411-AB UL2464 ASD-A0421-AB 0. 13(AWG26) 10 core(4 pair) 3m(9.84ft.) ASD-A0721-AB 013(AMG26)10c64pan)UL24643m(984) ASD-A1021-AB 013(AWG26)10ce(4pan)UL24643m(984t) ASD-A1521-AB 013(AWG26) 10 core(4 pair) UL2464 3m(9.84ft ASD-A2023-AB 0. 13(AWG26) 10 core(4 pair) UL2464 3m(9.84f E NOTE 1)Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate electrical noise and interference The shield of shielded twisted-pair cables should be connected to the SHIELD end(terminal marked e)of the servo drive Engli Basic Inspection After power in connected to the AC servo drive, the charge LED will be lit which indicates that the Ac servo driv lt Content I Periodically inspect the screws of the servo drive, motor shaft, terminal block and the connection to mechanical system. Tighten screws as necessary as they may loosen due to vibration and varying temperatures a Ensure that oil, water, metallic particles or any foreign objects do not fall inside the servo drive, motor, control panel or ventilation slots and holes. As these will cause General Inspection I Ensure the correct installation and the control panel. It should be free from airborne dust, harmful gases or liquids I Ensure that all wiring instructions and recommendations are followed; otherwise damage to the drive and or motor may result Inspect the servo drive and servo motor to insure they were not damaged I To avoid an electric shock, be sure to connect the ground terminal of servo drive to the ground terminal of control panel I Before making any connection, wait 10 minutes for capacitors to discharge after the power is disconnected, alternatively, use an appropriate discharge device to Ensure that all wiring terminals are correctly insulated Inspection before Ensure that all wiring is correct or damage and or malfunction may result ( Control power is not a visually check to ensure that there are not any unused screws, metal strips, or any applied) conductive or inflammable materials inside the drive I Never put inflammable objects on servo drive or close to the external regenerative Make sure control switch is oFF If the electromagnetic brake is being used, ensure that it is correctly wired If required, use an appropriate electrical filter to eliminate noise to the servo drive. Ensure that the external applied voltage to the drive is correct and matched to the controller I Ensure that the cables are not damaged, stressed excessively or loaded heavily When the motor is running, pay close attention on the connection of the cables and notice that if they are damaged, frayed or over extended Check for abnormal vibrations and sounds during operation If the servo motor is vibrating or there are unusual noises while the motor is running, please contact the dealer or manufacturer for assistance I Ensure that all user-defined parameters are set correctly. Since the characteristics Inspection during of various machinery are different, in order to avoid accident or cause damage, do not adjust the parameter abnormally and ensure the parameter setting is not an (Control power is excessive value I Ensure to reset some parameters when the servo drive is off(Please refer to Chapter 7 of ASDA-AB user manual). Otherwise, it may result in malfunction n If there is no contact sound or there be any unusual noises when the relay of the servo drive is operating, please contact your distributor for assistance or contact I Check for abnormal conditions of the power indicators and LEd display. If there is any abnormal condition of the power indicators and LED display, please contact your distributor for assistance or contact with Delta English-6 Wiring Methods Single-Phase Power Supply Connection(For 1.5kW and below models, 220V series Noise Filter Power Power On Off MC RM RY MC SUP U○ R Servo drive CN 1 DO5+(28 DC24V ALRM RY O5-(27) Single-Phase Power Supply Connection(For 400W and below models, 110V series) MCCB Noise Filter Power Power On Off MC ALRM RY MC SUP MC ○L1M W 1○LM Servo drive DC24V ALRM RY English-7 Three-Phase Power Supply Connection(For 2kW models) RS T MCCB Noise filter Power Power Off MC ALRM RY MC SUP MC ○R Hos Servo Drive DO5+(28 DC24V ALRM RY Do5-(27) English -8 Basic Wiring P 100W-1.5kw 1-phase or 3-phase 200-230V regenerative resistor PlTDIC Servo driv 1750W-1.5kW models otor 15V g|→>+33V| Protection‖GATE Brake +24V Circuit‖ DRIVER External speed A/D Speed Current PWM ENC Digital input A/DF Digital output Analog monitor Encoder signal A, B, Z output MCU isplay eri RS-232/Rs-485 RS422 English-9

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