4 / 99 Issued: 30.03.2012 Version: KST ServoGun TC 4.0 V2 en
KUKA.ServoGun TC 4.0
6.8.2 Fine calibration with the EG_Recal program ........................................................ 43
6.8.3 Force test with EG_Force program ...................................................................... 44
6.9 2 P calibration – overview .......................................................................................... 44
6.9.1 Fine calibration with the EG_Recal_2 program .................................................... 45
6.9.2 Force test with EG_Force_2 program .................................................................. 45
6.10 Setting the software limit switches ............................................................................. 46
6.10.1 Setting the negative software limit switch ............................................................. 46
6.10.2 Setting the positive software limit switch .............................................................. 46
6.11 Tip initialization – overview ........................................................................................ 47
6.11.1 First initialization via status key ............................................................................ 48
6.11.2 Cyclical initialization via status key ....................................................................... 48
6.12 Controller parameters – overview .............................................................................. 48
6.12.1 “Servo Gun parameter finding” window ............................................................. 49
6.12.2 Optimizing the parameters for the speed and position controllers ....................... 50
7 Programming ............................................................................................... 53
7.1 Inline forms – overview .............................................................................................. 53
7.2 Notes ......................................................................................................................... 53
7.2.1 Instructions for use of stationary guns .................................................................. 54
7.3 Programming a weld spot .......................................................................................... 54
7.3.1 Inline form “SPOT” (Pneumatic option) ............................................................... 55
7.3.2 Inline form “SPOT” (Robot compensation option) .............................................. 56
7.4 Programming a weld spot with EqualizingTech ......................................................... 58
7.4.1 Inline form “SPOT” (EqualizingTech) .................................................................... 59
7.5 Programming tip initialization ..................................................................................... 60
7.5.1 Programming first initialization (options Pneumatic/Ratio in %) ......................... 60
7.5.2 Programming cyclical initialization (options Pneumatic/Ratio in %) ................... 61
7.5.3 Inline form “INIT” (options Pneumatic/Ratio in %) .............................................. 62
7.5.4 Programming first initialization (Individual measurement option) ...................... 62
7.5.5 Programming cyclical initialization (Individual measurement option) ................ 64
7.5.6 Inline form “INIT” (Individual measurement option) ........................................... 65
7.6 Programming tip dressing .......................................................................................... 65
7.6.1 Determining the thickness of the tip dresser ........................................................ 67
7.6.2 Inline form “TippDress” (Pneumatic option) ....................................................... 67
7.6.3 Inline form “TippDress” (Robot compensation option) ...................................... 69
7.7 Programming tip dressing with EqualizingTech ......................................................... 70
7.7.1 Inline form “TippDress” (EqualizingTech) .......................................................... 71
7.8 Inline form ServoGun Decouple .............................................................................. 72
7.9 Inline form ServoGun Couple .................................................................................. 73
7.10 Option window “Frames” ........................................................................................... 73
7.11 Option window: Motion parameters (PTP) .............................................................. 74
7.12 Option window: Motion parameters (LIN, CIRC) ..................................................... 75
7.13 Teach mode (reteaching weld spots) ........................................................................ 75
7.14 Correcting weld spots semi-automatically (ASA) ....................................................... 76
7.15 User-specific subprograms ........................................................................................ 77
7.15.1 EG_PRE() (before welding) .................................................................................. 77
7.15.2 EG_POST_ERROR() (after welding and tip dressing) ......................................... 77
7.15.3 EG_PRED() (before tip dressing) ......................................................................... 78
7.15.4 EG_POSTD() (after tip dressing) .......................................................................... 78