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sap_me_complex_ assembly_how_to_guide_en
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How To Set Up and Use SAP ME
Complex Assembly
Applicable Release: ME 6.0
Version 1.0
May 8, 2012
SAP Manufacturing Execution
How-To Guide
SAP ME How-To-Guide for Complex Assembly
i
© Copyright 2012 SAP AG. All rights reserved.
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SAP ME “How-to” Guides are intended to simplify the product
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SAP ME How-To-Guide for Complex Assembly
ii
Document History
Document Version
Description
Author
1.0
Initial version
Chet Moutrie
SAP ME How-To-Guide for Complex Assembly
iii
Table of Contents
1 Introduction ........................................................................................................................................... 1
1.1 Purpose .......................................................................................................................................... 1
1.2 Scope ............................................................................................................................................. 1
1.3 Glossary ........................................................................................................................................ 1
2 Overview of Complex Assembly .......................................................................................................... 2
2.1 Description and Applicability ....................................................................................................... 2
2.2 Business Purposes / Functions ...................................................................................................... 2
3 Functions for Complex Assembly ......................................................................................................... 3
3.1 Configuring Activities at Activity Hook Points ............................................................................ 3
3.2 Setting System Rules for Complex Assembly .............................................................................. 3
3.3 Setting up a POD for Complex Assembly .................................................................................... 3
3.4 Defining the Collector Material .................................................................................................... 4
3.5 Defining the Material to Trigger Serialization .............................................................................. 4
3.6 Creating the Numbering Pattern for Serialization ......................................................................... 5
3.7 Utilizing Phantom BOM as Needed .............................................................................................. 5
3.8 Creating and Releasing a Shop Order for the End Product ......................................................... 10
3.9 Serializing the End Unit .............................................................................................................. 10
3.10 Functional Walkthrough ............................................................................................................. 11
4 Integration ........................................................................................................................................... 11
5 Setting up Complex Assembly ............................................................................................................ 11
5.1 Maintenance Activities ............................................................................................................... 11
5.1.1 System Rules ....................................................................................................................... 11
5.1.2 Activity Rules ..................................................................................................................... 12
5.1.3 Activity Hook Points ........................................................................................................... 12
5.1.1 Hook Activities ................................................................................................................... 13
5.1.2 Product Configuration ......................................................................................................... 13
5.1.3 System Configuration ......................................................................................................... 13
5.1.4 Other Maintenance Activities ............................................................................................. 17
6 Usage Scenario Examples ................................................................................................................... 18
7 Links to Additional Information ......................................................................................................... 18
8 Other Reference Material .................................................................................................................... 18
9 Overview of Changes .......................................................................................................................... 18
SAP ME How-To-Guide for Complex Assembly
1
1 Introduction
1.1 Purpose
The SAP ME How-To-Guide for Complex Assembly is intended to provide sufficient information to
enable complex assembly scenarios to be easily configured and readily utilized to meet business
needs, making use of available best practices.
1.2 Scope
This document covers a couple aspects of setting up and performing complex assembly using SAP
ME. This includes the automatic creation and pegging of installation orders for an end unit, which
gets re-serialized, and the use of phantom BOMs.
1.3 Glossary
Activity An executable software unit in SAP ME
Activity Hook See Hook Activity and Hook Point
Child Order A shop order for a material being installed into an end unit
End Item See End Unit
End Unit The final product being assembled
End Unit Number A unique identifier for the final product being assembled – typically the final
assembly sequence number or, in aerospace, the tail number of the aircraft
Hook Activity An SAP ME activity that can be executed automatically at a hook point
Hook Point A processing point in SAP ME where the execution of an activity can be
configured to occur automatically (e.g. at Pre-Complete for an operation)
Material A unique manufactured or purchased part that is processed or consumed on
the shop floor
Parent Order A collector shop order for the end unit
Phantom BOM The entries in a BOM that correspond to a phantom part
Phantom Part An assembly or sub-assembly that is built during manufacturing and is
immediately consumed by a higher level assembly, but is not put into
inventory, and whose creation and consumption are not reported to ERP
POD Production Operator Dashboard - configurable SAP ME module designed for
use by factory floor operators
SFC Shop Floor Control unit - a single material or a batch of materials being
processed on the shop floor
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