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MIL-STD-681E.024323.pdf
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MIL-STD-681E.024323.pdf
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MIL-STD-681E
30 September 2010
SUPERSEDING
MIL-STD-681D
13 August 1990
DEPARTMENT OF DEFENSE
STANDARD PRACTICE
IDENTIFICATION CODING AND APPLICATION
OF HOOKUP AND LEAD WIRE
AMSC N/A FSC 6145
INCH-POUND
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MIL-STD-681E
ii
FOREWORD
1. This standard is approved for use by all Departments and Agencies of the Department of Defense.
2. Comments, suggestions, or questions on this document should be addressed to Commander, DLA Land and
Maritime, ATTN: VAI, P.O. Box 3990, Columbus, Ohio, 43218-3990 or emailed to
WireCable@dla.mil. Since contact
information can change, you may want to verify the currency of this address information using the ASSIST Online
database at
https://assist.daps.dla.mil.
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MIL-STD-681E
iii
PARAGRAPH
CONTENTS
Forward
ii
1.
1.1
1.2
2.
2.1
2.2
2.2.1
2.2.2
2.3
3.
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
5.
5.1
5.1.1
5.1.1.1
5.1.1.2
5.1.1.3
5.1.2
5.1.3
5.1.4
5.2
5.2.1
5.2.2
5.2.3
5.3
5.3.1
5.3.2
5.4
5.4.1
5.4.2
5.4.3
5.4.4
5.5
5.5.1
5.5.2
SCOPE
Scope
Classification
APPLICABLE DOCUMENTS
General
Government documents
Specifications, standards, and handbooks
Non-Government publications
Order of precedence
DEFINITIONS
Definitions
Hookup wire
Lead wire
Chassis wiring
Interconnecting wiring
Harness
Homogenous cable
Jacketed cable
GENERAL REQUIREMENTS
Coding of hookup wire
Coding of interconnecting wiring
Abbreviations
Shielded and unshielded wires
Color limits
Clear and neutral colored insulations
Lead wires
Hall generator leads
DC power wiring for chassis and interconnecting systems
AC power wiring in assembled units
DETAIL REQUIREMENTS
System I – Differentiation color coding for chassis wiring (see 1.2)
Standard color code for single wires
Method of color coding
Identification markings
Color sequence of helical stripes or circumferential bands
Harness wiring
Grouping of wires
Termination points
System II – Functional color coding of chassis wiring
Standard colors
Miscellaneous circuits
Direct-coupled circuits
System III – Differentiation or functional coding of chassis wiring by printed markings
Differentiation marking
Functional markings
System IV – Coding of interconnecting wiring
Wire insulation color
Differentiation markings
Interconnecting wiring on aircraft and guided missles
Flat, multiconductor, homogenous cable
System V – Direct wiring and open wiring
Wire insulation color
Differentiation markings
1
1
1
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
8
8
8
8
8
8
8
9
9
9
9
9
9
9
9
9
9
9
9
9
10
10
10
10
10
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MIL-STD-681E
iv
5.6
5.6.1
5.6.2
5.6.2.1
5.6.2.2
5.6.3
5.7
5.7.1
5.7.2
5.7.2.1
5.7.2.2
5.7.2.3
5.7.2.4
5.8
6.
6.1
6.2
6.3
6.4
System VI – Differential color coding for high density chassis and interconnecting wiring (see
1.2)
Method of color coding
Circumferential banding
Identification numbers
Color sequence of circumferential bands
Wire markers
Striping or banding
Colored helical stripes or circumferential bands
Sequence
Stripe or band width
Stripe or band spacing
Length of lay (spacing between groups)
Spacing between groups of bands
Braided wire covering
NOTES
Intended use
Subject term (keyword) listing
International standardization agreements
Changes from previous issue
10
10
10
10
10
11
11
11
11
12
12
12
12
12
12
12
12
12
13
TABLES
I.
II.
III.
IV.
V.
Preferred color sequence for single wires
Colors for chassis and interconnection wiring system by function
DC power color coding for chassis and interconnection wiring (optional method)
Color coding for ac power wiring (100 V and greater) for single and three phase
systems
Printing type size of identification marking
4
7
8
8
11
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