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Alfa Laval Vortex 剪切混合器 SM6010 安装和操作手册
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Alfa Laval Vortex 剪切混合器 SM6010 安装和操作手册
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www.alfalaval.com
Installation and Operation Manual for models SM6010
Original Manual
Alfa Laval Inc (US)
Vortex Document No: 9984000969
English EN
Alfa Laval Vortex Shear-Mixer SM6010
www.alfalaval.com
The instructions given in this manual are intended as a general
instruction to Alfa Laval units
Alfa Laval reserves the right to make changes at any time without prior notice.
Any comments regarding possible errors and omissions or suggestions for improvement of this
publication would be gratefully appreciated. Please forward this information to the address below.
If further clarification regarding this manual is required, please contact your local Alfa Laval
representative.
Copies of this publication can be ordered from your local Alfa Laval Company.
Published by: Alfa Laval Inc (US)
10470 Deer Trail Drive - Houston
TX 77038 - United States
© Copyright Alfa Laval
This manual and its content must not be copied, reproduced, transmitted or disclosed to any third
party without consent of Alfa Laval Inc (US)
Subject Page
ALFA LAVAL VORTEX SHEAR-MIXER 3 of 41
www.alfalaval.com
Table of Contents
General Information ..................................................................................................... 4
1.1 Main Components ................................................................................................................. 6
1.1.1 Material of Construction ................................................................................................. 6
1.2 Basic Equipment ................................................................................................................... 8
1.3 Product Dimensions .............................................................................................................. 9
Safety Instruction and Warnings .............................................................................. 10
2.1 General Safety Regulations ................................................................................................ 12
2.2 Safety Regulations during Installation ................................................................................. 12
2.3 Safety Regulations during Operation and Maintenance ..................................................... 13
2.4 Noise Emission ................................................................................................................... 15
2.5 Modifications and Reconstruction ....................................................................................... 15
Installation Instructions ............................................................................................. 16
3.1 Unpacking and Initial Inspection ......................................................................................... 16
3.2 Lifting Instructions ............................................................................................................... 17
3.3 Pre-Installation Considerations ........................................................................................... 18
3.4 Installation Procedure Steps ............................................................................................... 21
Process Description .................................................................................................. 22
4.1 Working Principle ................................................................................................................ 22
Operating Instructions ............................................................................................... 23
5.1 Operating Procedure ........................................................................................................... 24
5.2 Troubleshooting .................................................................................................................. 27
Maintenance Instructions .......................................................................................... 28
6.1 Long Term Storage ............................................................................................................. 29
6.2 Recommended Maintenance Schedule .............................................................................. 29
6.2.1 Main Components ........................................................................................................ 29
6.2.2 Other Components ...................................................................................................... 30
6.3 Spare Parts List & Recommended Accessories ................................................................. 31
6.4 Shear-Mixer Disassembly ................................................................................................... 32
6.5 Shear-Mixer Inspection ....................................................................................................... 3 3
Appendix A – Grooved End Pipe Preparation & Grooved Coupling Installation ....... 36
Subject Page
GENERAL INFORMATION 4 of 41
www.alfalaval.com
General Information
The Alfa Laval Vortex Shear-Mixer SM6010 is a simple, effective venturi slurry eductor combined
with a stainless steel conical hopper. It has no motorized or rotating components, and relies on low
pressure vacuum and dynamic, hydraulic shear to easily mix solids into fluid. It vastly outperforms
other traditional venturi style mixers by offering higher additive loading rates and more complete
additive mixing. Unlike traditional venturi mixers, it is exceedingly resistant to plugging and
downtime.
Application:
The Alfa Laval Vortex Shear-Mixer is an advanced slurry mixing solution that reduces additive waste,
mixing time and cost.
Features:
The Alfa Laval Vortex Shear-Mixer provides these key features:
Simple robust design, no moving parts
Low maintenance with easy to replace internals
Highest product addition rate of any venturi slurry eductor
Easily handles difficult to mix additives
Reduces product waste
High quality materials of construction
Subject Page
GENERAL INFORMATION 5 of 41
www.alfalaval.com
It also features exclusive advantages that lead to abundant cost savings related to both chemical
additives and time:
Dynamically shears chemical additives into the fluid
Equipped with easily replaceable inserts
Can be utilized in both batch or continuous mixing applications
Technical data
ModelSM6010
Bodyconstructionmaterial 304SS
HopperandFramematerial 304SS
OptimumDifferentialPressureRange(∆P) 50‐80PSI
MaximumPressureRating 150PSI
OperatingTemperatureRange ‐20°Fto135°F
ApproximateWeight 260lbs{117.9kg]
OptimumHydraulicFeedRateinGPM* 500gpm‐620gpm
Maximum hydraulic flow rate
850gpmH
2
O@150PSI
*Higher hydraulic feed rates can be achieved with alternative Lobestar Mixing Nozzle® inserts
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