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SIMATIC CPG Template
Entry-ID: 109475572, V1.0, 03/2019
2
© Siemens AG
2019 All rights reserved
Legal information
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Table of contents
SIMATIC CPG Template
Entry-ID: 109475572, V1.0, 03/2019
3
© Siemens AG
2019 All rights reserved
Table of contents
Legal information ..................................................................................................... 2
1 Introduction .................................................................................................... 5
1.1 Overview ........................................................................................... 5
1.2 Mode of operation .............................................................................. 7
1.2.1 CPG Template Foundations ............................................................... 7
1.2.2 PackML State Machine Model............................................................ 7
1.2.3 PackML Mode Manager ..................................................................... 9
1.2.4 PackML Standard Interface (PackTags) ............................................. 9
1.2.5 S88 Make2Pack (modular design) ................................................... 10
1.2.6 CPG Template Event Manager ........................................................ 11
1.2.7 LPMLV30 Function Blocks ............................................................... 12
1.3 Understanding the CPG Template ................................................... 12
1.3.1 Make2Pack Division of Functions .................................................... 13
1.3.2 What is meant by “Summation”? ...................................................... 15
1.3.3 Overview of Programming Tasks ..................................................... 16
1.4 Components used ........................................................................... 19
2 Engineering .................................................................................................. 20
2.1 CPG Template Global Data Blocks .................................................. 20
2.1.1 Alarm............................................................................................... 20
2.1.2 Warning ........................................................................................... 21
2.1.3 Status .............................................................................................. 21
2.1.4 HMI_Data ........................................................................................ 22
2.1.5 HMI_Data_Custom .......................................................................... 23
2.1.6 PackML ........................................................................................... 24
2.1.7 PackTags ........................................................................................ 24
2.2 CPG Template Configuration Data Blocks........................................ 28
2.2.1 AlarmCfg ......................................................................................... 28
2.2.2 WarningCfg ..................................................................................... 29
2.2.3 StatusCfg ........................................................................................ 29
2.2.4 MessagePrefix ................................................................................. 30
2.2.5 PackMLCfg ...................................................................................... 30
2.3 Unit Machine Blocks ........................................................................ 32
2.4 Equipment Module Blocks ............................................................... 34
2.5 Control Module Blocks ..................................................................... 36
2.5.1 Control Module Programming Examples .......................................... 36
2.6 The EM Data Block .......................................................................... 40
2.7 LMPLV30 Supporting Blocks ........................................................... 43
2.8 CPG Supporting Blocks ................................................................... 44
2.8.1 CPG_Event ..................................................................................... 44
2.8.2 CPG_EventManager ........................................................................ 46
2.8.3 CPG_EventSummation .................................................................... 49
2.8.4 CPG_EventSummationBegin ........................................................... 52
2.8.5 CPG_EventSummationEnd.............................................................. 53
2.8.6 CPG_EventSortFilter ....................................................................... 54
2.8.7 CPG_AlarmHistory .......................................................................... 56
2.8.8 CPG_AlarmMove ............................................................................. 57
2.8.9 CPG_OEE ....................................................................................... 58
2.8.10 CPG_ModuleInitalize ....................................................................... 59
2.8.11 CPG_MsgScroll ............................................................................... 60
2.8.12 CPG_ArrayLength ........................................................................... 61
2.9 CPG Template Data types ............................................................... 62
2.9.1 CPG_typeEvent ............................................................................... 63
2.9.2 CPG_typeEventCfg ......................................................................... 63
2.9.3 CPG_typeEventStatus ..................................................................... 63
Table of contents
SIMATIC CPG Template
Entry-ID: 109475572, V1.0, 03/2019
4
© Siemens AG
2019 All rights reserved
2.9.4 CPG_typeEventSummation ............................................................. 65
2.9.5 CPG_typeMessagePrefix ................................................................. 66
2.9.6 CPG_typePackML_ModuleSts ......................................................... 66
2.9.7 CPG_typeParameterDINT ............................................................... 67
2.9.8 CPG_typeParameterReal ................................................................ 67
2.9.9 CPG_typeParameterString .............................................................. 67
2.9.10 CPG_typeProdCountDINT ............................................................... 68
2.9.11 CPG_typeSortFilter.......................................................................... 68
2.10 CPG Template Constants ................................................................ 69
3 HMI ................................................................................................................ 72
3.1 Screen layout .................................................................................. 72
3.2 Navigation ....................................................................................... 73
3.2.1 First level (primary navigation) ......................................................... 73
3.2.2 Second level (secondary navigation) ................................................ 74
3.2.3 Third level (optional) ........................................................................ 74
3.3 Numbering and naming screens ...................................................... 74
3.4 Adjusting the Navigation .................................................................. 77
3.4.1 Adjusting the number of second level topic buttons .......................... 77
3.4.2 Screen Templates ........................................................................... 77
3.4.3 Adjusting the second level topic button screen activation ................. 78
3.4.4 Adjusting the second level topic button text ...................................... 79
3.5 Functions/screens and their integration ............................................ 81
3.5.1 HMI Tags......................................................................................... 81
3.5.2 User Administration ......................................................................... 81
3.5.3 Scripts ............................................................................................. 83
3.5.4 Text List........................................................................................... 83
3.5.5 Graphic lists..................................................................................... 84
3.6 Preconfigured HMI Screens ............................................................. 85
3.6.1 Machine Control .............................................................................. 85
3.6.2 Settings ........................................................................................... 89
3.6.3 Alarms and Events .......................................................................... 91
3.6.4 Diagnostics ...................................................................................... 93
3.6.5 Formats ........................................................................................... 95
3.7 Multi-language ................................................................................. 95
4 Extending the template ................................................................................ 96
4.1 Adding a new Equipment Module ..................................................... 96
4.1.1 Adding the EM into the module summation ...................................... 99
4.1.2 Adding the EM into the event summation ....................................... 100
4.2 Adding a new Control Module to an existing EM ............................ 100
4.2.1 Creating supporting tags for the new CM ....................................... 103
5 Additional information ............................................................................... 108
5.1 Tips and Recommendations .......................................................... 108
5.1.1 Template Modifications .................................................................. 108
5.1.2 Global Memory .............................................................................. 108
5.1.3 Number of Event Languages ......................................................... 108
6 Appendix ..................................................................................................... 109
6.1 Service and support ....................................................................... 109
6.2 Application Support........................................................................ 110
6.3 Links and literature ........................................................................ 110
6.4 Change documentation .................................................................. 110
1 Introduction
SIMATIC CPG Template
Entry-ID: 109475572, V1.0, 03/2019
5
© Siemens AG
2019 All rights reserved
1 Introduction
1.1 Overview
State-of-the-art packaging machines and lines are extremely versatile and must
provide high throughput rates with the highest possible degree of flexibility.
Reducing the total cost of ownership and investment security are also crucial
issues. Big end customers expect machines from different vendors to have the
same usability and diagnostics. In addition, a standardized access to the machine
data from upper level systems must be guaranteed to be able to e.g. analyze
product flow, acquire machine operating hours or calculate performance data. The
key to achieving these objectives is adopting international standards.
This application template, known as the SIMATIC CPG Template, can be used as
a basis to implement an OMAC PackML compliant project and provides you with
the tested code with clearly defined interfaces, including an HMI template.
The SIMATIC CPG template combines the PackML guidelines for mode and states
management and standard interface (PackTags) together with the ISA-S88
Make2Pack modularity concept and an integrated alarming concept to provide you
with a ready to use solution for your OMAC compliant projects.
Key facts
The CPG template is an OMAC PackML compliant template project which includes
the following features:
