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丹佛斯变频器同步定位选件卡 (SyncPos Option).pdf
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丹佛斯变频器同步定位选件卡 (SyncPos Option)pdf,丹佛斯变频器同步定位选件卡 (SyncPos Option) 英文手册
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1
MG.10.J8.02 – VLT is a registered Danfoss trade mark
Programmable SyncPos motion controller
Contents
Chapter 1
■■
■■
■ Safety .................................................................................... 3
Chapter 2
■■
■■
■ Introduction....................................................................... 5
Chapter 3
■■
■■
■ Input/Output terminals ................................................ 9
Chapter 4
■■
■■
■ Fundamentals of the SyncPos program ............. 19
Starting the SyncPos motion controller
step-by-step ......................................................................................26
Optimizing the PID-Controller...............................................32
CAM Control.......................................................................................38
CAM Box ..............................................................................................48
Chapter 5
■■
■■
■ PC Software interface ................................................... 49
■■
■■
■ PC Software interface in MTC10 Mode ....................81
Chapter 6
■■
■■
■ Programming with SyncPos ........................................87
Introduction and basics ...............................................................89
■■
■■
■ Software Reference ....................................................... 96
List of Commands ...........................................................................96
All commands from ACC to #INCLUDE ..........................99
■■
■■
■ Parameter Reference .................................................. 166
VLT and SyncPos parameter................................................. 166
VLT parameter list.......................................................................... 170
SyncPos parameters ................................................................... 171
Chapter 7
■■
■■
■ Messages and Error Reference.............................. 205
Chapter 8
■■
■■
■ Program Samples ........................................................ 213
Chapter 9
■■
■■
■ Appendix ........................................................................... 217
Glossary terms ............................................................................... 218
What's new in Version … ? ................................................... 219
Technical Reference .................................................................. 226
Index ..................................................................................................... 229
Programmable SyncPos motion controller
MG.10.J8.02 – VLT is a registered Danfoss trade mark
2
Programmable SyncPos motion controller
for
VLT
®
5000 and
VLT
®
5000Flux
This instruction manual covers two versions of the programmable SyncPos motion controller:
Ordering number Description Type code
175Z0833 SyncPos for VLT5000 A10 C0
175Z3029 SyncPos for VLT5000 with conformal coating A10 C1
175Z3683 SyncPos for VLT5000Flux A10 C0
175Z3684 SyncPos for VLT5000Flux with conformal coating A10 C1
The basic functionality of the two versions is the same, the only differences are:
• The Flux version has two additional outputs on the VLT5000Flux control card.
• The Flux version does not yet support absolute encoders.
This instruction manual is valid for the following software versions:
SyncPos PC software version 6.5X
VLT5000/SyncPos software version 3.7/5.0X
VLT5000Flux/SyncPos software version 5.XX/5.0X
Software version
© Danfoss A/S 2004
VLT is a registered Danfoss trademark.
IBM is a registered trademark of International Business Machines, Inc.
Microsoft, MS, MS-DOS, Microsoft NT, Windows and Wingdings are either registered trademarks or
trademarks of the Microsoft Corporation in the USA and/or other countries.
3
MG.10.J8.02 – VLT is a registered Danfoss trade mark
Programmable SyncPos motion controller
Chapter 1 ■ Safety ................................................................................... 4
Safety
Programmable SyncPos motion controller
MG.10.J8.02 – VLT is a registered Danfoss trade mark
4
Safety
The voltage of the frequency converter
is dangerous whenever the equipment
is connected to mains. Incorrect
installation of the motor or the frequency converter
may cause damage to the equipment, serious
personal injury or death.
Consequently, the instructions in this manual,
as well as national and local rules and safety
regulations, must be complied with.
■■
■■
■ Safety regulations
1. The VLT frequency converter must be discon-
nected from mains if repair work is to be carried
out.
Check that the mains supply has been discon-
nected and that the necessary time has passed
before removing motor and mains plugs.
2. The [STOP/RESET] key on the control panel of
the VLT frequency converter does
not discon-
nect the equipment from mains and is thus
not
to be used as a safety switch.
3. Correct protective earthing of the equipment
must be established, the user must be protec-
ted against supply voltage, and the motor must
be protected against overload in accordance
with applicable national and local regulations.
4. The earth leakage currents are higher than
3.5 mA.
5. Protection against motor overload is
not inclu-
ded in the factory setting. If this function is
desired, set parameter 128 to data value ETR
trip or data value ETR warning.
Note: The function is initialised at 1.16 x rated
motor current and rated motor frequency.
■
For the North American market: The ETR func-
tions provide class 20 motor overload protection
in accordance with NEC.
6. Do
not remove the plugs for the motor and
mains supply while the VLT frequency converter
is connected to mains. Check that the mains
supply has been disconnected and that the
necessary time has passed before removing
motor and mains plugs.
7. Please note that the VLT frequency converter
has more voltage inputs than L1, L2 and L3,
when loadsharing (linking of DC intermediate
circuit) and external 24 V DC have been
installed.
Check that all voltage inputs have been discon-
nected and that the necessary time has passed
before repair work is commenced.
■ ■
■ ■
■ Warning against unintended start
1. The motor can be brought to a stop by means
of digital commands, bus commands, referen-
ces or a local stop, while the frequency conver-
ter is connected to mains.
If personal safety considerations make it
necessary to ensure that no unintended start
occurs,
these stop functions are not sufficient.
2. While parameters are being changed, the motor
may start. Consequently,
the stop key [STOP/
RESET] must always be activated, following
which data can be modified.
3. A motor that has been stopped may start if
faults occur in the electronics of the VLT
frequency converter, or if a temporary overload
or a fault in the supply mains or the motor
connection ceases.
Warning:
Touching the electrical parts may be fatal - even after the equipment has been
disconnected from mains.
Also make sure that other voltage inputs have been disconnected, such as external
24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor
connection for kinetic back-up.
Using VLT 5001-5006 220 and 500 V units: wait at least 4 minutes
Using VLT 5008-5500 220 and 500 V units: wait at least 15 minutes
Using VLT 5001-5005 550-600 V units: wait at least 4 minutes
Using VLT 5006-5022 550-600 V units: wait at least 15 minutes
Using VLT 5027-5250 550-600 V units: wait at least 30 minutes
5
MG.10.J8.02 – VLT is a registered Danfoss trade mark
Programmable SyncPos motion controller
Introduction
Chapter 2 ■ Introduction...................................................................... 6
■ About this manual: How is it arranged? .............. 7
■ Conventions ..................................................................... 7
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