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ABB的有源电力滤波器用户手册
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2014-07-17
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详细介绍了ABB APF(有源电力滤波器)的结构,电气特性,原理图及控制板的架构,对研发很有帮助!
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Power Quality Filter PQFM
Installation, operation and maintenance
instructions
2 Table of contents Manual Power Quality Filter PQFM
Table of contents
1 Introduction to this manual ......................................................................................... 6
1.1 What this chapter contains .................................................................................... 6
1.2 Intended audience ................................................................................................. 6
1.3 Compatibility .......................................................................................................... 6
1.4 Contents ................................................................................................................ 6
1.5 Related publications .............................................................................................. 6
2 Safety Instructions ....................................................................................................... 7
3 Upon Reception ............................................................................................................ 8
3.1 What this chapter contains .................................................................................... 8
3.2 Delivery inspection ................................................................................................ 8
3.3 Lifting and transportation guidelines ...................................................................... 8
3.4 Identification tag .................................................................................................... 9
3.5 Storage ................................................................................................................ 10
4 Hardware description ................................................................................................. 11
4.1 What this chapter contains .................................................................................. 11
4.2 Typical PQFM filter panel layout.......................................................................... 11
4.3 The PQF current generator hardware ................................................................. 15
4.4 The PQF main controller ..................................................................................... 16
4.5 The PQF-Manager user interface ........................................................................ 17
4.6 Location of the main PQFM components ............................................................ 24
4.6.1 Active filter components ............................................................................. 24
4.6.2 Active filter door components and protective grid...................................... 28
5 Mechanical design and installation .......................................................................... 29
5.1 What this chapter contains .................................................................................. 29
5.2 Installation location requirements ........................................................................ 29
5.3 Airflow and cooling requirements ........................................................................ 30
5.4 Standard cubicle dimensions, fixing holes and clearances ................................. 31
5.5 Instructions for mounting IP00 and the PQF-Manager in cubicles ...................... 33
5.6 Mechanical interconnection of PQFM cubicles ................................................... 36
5.7 Mechanical preparation of a common cable entry cubicle .................................. 37
6
Electrical design and installation .............................................................................. 39
6.1 What this chapter contains .................................................................................. 39
6.2 Instructions for connecting the PQF-Manager to an IP00 filter system ............... 39
6.3 Checking the insulation of the assembly - earth resistance ................................ 40
6.4 EMC considerations ............................................................................................ 40
6.5 Earthing guidelines .............................................................................................. 42
6.6 Selection of the power cable size ........................................................................ 44
6.7 Selection of the power cable protection/filter input protection scheme ............... 47
6.7.1
CE version protection scheme ................................................................... 47
6.7.2 cULus version protection scheme.............................................................. 49
6.7.3 Contactor type for different unit ratings ..................................................... 50
6.7.4 Optional surge arrester circuit (CE version only) ....................................... 50
6.8 Connection of the PQFM to the network ............................................................. 51
6.9 Selection of the current transformers .................................................................. 53
6.10 Current transformer installation ........................................................................... 55
6.10.1
Basic rules for correct CT installation ........................................................ 55
6.10.2 CT locations for the case of global compensation – one feeding
transformer ............................................................................................................. 57
Manual Power Quality Filter PQFI Table of contents 3
6.10.3 CT locations for the case of individual compensation – one feeding
transformer ............................................................................................................. 58
6.10.4 CT locations for the case of global compensation – transformer busbar not
accessible ............................................................................................................... 58
6.10.5 CT locations for the case of two independent feeding transformers ......... 59
6.10.6 CT locations for the case of feeding transformer and backup generator .. 61
6.10.7 CT connections for the case that plain capacitors are present in the
network ................................................................................................................... 62
6.10.8 CT connections for the case that detuned capacitor banks are installed
adjacent but downstream to the active filter CTs ................................................... 63
6.10.9 CT connections for the case that passive filters and active filters are
installed in the same network ................................................................................. 63
6.11 Electrical interconnection of PQFM cubicles and IP00 plates ............................. 64
6.11.1
Mechanical interconnection ....................................................................... 65
6.11.2 Control board cable interconnection .......................................................... 65
6.11.3 Earth points interconnection ...................................................................... 66
6.11.4 CT cable interconnection ........................................................................... 66
6.11.5 Connection of the power stage to the supply ............................................ 67
6.12 Electrical connections to the PQF-Manager user interface ................................. 68
6.12.1
Cabling of remote control functionality ...................................................... 69
6.12.2 Cabling of alarm functionality ..................................................................... 71
6.12.3 Cabling of warning functionality ................................................................. 76
6.12.4 Cabling of the digital output contacts to monitor other filter operation modes
than warnings and alarms ...................................................................................... 77
6.12.5 Cabling of main/auxiliary control functionality ............................................ 78
6.12.6 Implementation of local start/stop buttons ................................................. 79
6.13 Electrical connections of filter options and accessories ...................................... 81
6.13.1 Connection of the RS-232 cable used for PQF-Link software
communication ........................................................................................................ 82
6.13.2 Connection of the Modbus adapter ........................................................... 82
7 The PQF-Manager user interface .............................................................................. 83
7.1 What this chapter contains .................................................................................. 83
7.2 PQF-Manager overview and navigation .............................................................. 84
7.3 The PQF-Manager behavior during filter initialization ......................................... 88
7.4 The PQF-Manager locking facilities..................................................................... 89
7.5 The PQF start, stop and fault acknowledgement menu ...................................... 90
7.6 The ‘Measurements’ menu .................................................................................. 91
7.6.1
The ‘Overview’ menu [/Welcome/Measurements/Overview] ..................... 91
7.6.2 The ‘System values’ menu [/Welcome/Measurements/System values] .... 93
7.6.3 The ‘Min-Max logging’ menu [/Welcome/Measurements/Min-Max logging] ..
................................................................................................................... 95
7.7 The ‘Settings’ menu ............................................................................................. 96
7.7.1
The ‘Customer settings’ menu [/Welcome/Settings/Customer set.] .......... 96
7.7.1.1 Settings up harmonics, reactive power and filter mode .......................... 97
7.7.1.2 Setting up alarms, warnings and digital inputs and outputs (D I/O) ...... 100
7.7.1.3 Setting up the unit for temperature measurements ............................... 104
7.7.2 The ‘Commissioning’ menu [/Welcome/Settings/Commissioning] .......... 104
7.7.2.1 Setting up the network characteristics and the filter synchro mode ...... 105
7.7.2.2 Setting up the current transformer ratios and position .......................... 106
7.7.2.3 Setting up the filter rating parameter ..................................................... 110
4 Table of contents Manual Power Quality Filter PQFM
7.7.2.4 Setting up the user’s requirements ........................................................ 111
7.7.3 The ‘Installation settings’ menu [/Welcome/Settings/Installation set.] ..... 111
7.7.3.1 Setting up the ‘auto restart’ function ...................................................... 112
7.7.3.2 Setting up the ‘standby’ function ........................................................... 112
7.7.3.3 Setting up the system clock ................................................................... 113
7.7.3.4 Setting up the external communication parameters .............................. 114
7.7.3.5 Setting up the software lock and password ........................................... 114
7.8 The ‘PQF monitoring’ menu ............................................................................... 114
7.8.1
The ‘Status of units’ menu [/Welcome/PQF monitoring/Status of units] .. 115
7.8.2 The ‘Filter load’ menu [/Welcome/PQF monitoring/Filter load] ................ 115
7.8.3 The ‘Event logging’ menu [/Welcome/PQF monitoring/Event logging] .... 115
7.8.4 The ‘Active warnings’ menu [/Welcome/PQF monitoring/Active warn.]... 119
7.8.5 The ‘Total number of errors’ menu [/Welcome/PQF monitoring/Number of
errors] ................................................................................................................. 119
7.8.6 The ‘PQF operation’ and ‘Fan operation’ parameters ............................. 119
7.8.7 The ‘Trip. Phase’ parameter .................................................................... 119
7.9 The ‘About PQF’ menu ...................................................................................... 120
8
Commissioning instructions ................................................................................... 121
8.1 What this chapter contains ................................................................................ 121
8.2 Step 1: Visual and installation check ................................................................. 122
8.3 Step 2: Setting the address of each unit in a multi-unit filter and terminate the
CAN bus ..................................................................................................................... 122
8.4 Step 3: Voltage rating check/adaptation and phase rotation check .................. 124
8.5 Step 4: Basic commissioning parameters set up (using PQF-Manager) .......... 126
8.6 Step 5: Automatic and manual CT detection procedure ................................... 127
8.6.1
Automatic CT detection procedure .......................................................... 128
8.6.2 Manual CT detection procedure .............................................................. 128
8.6.2.1 PQF connection diagram ....................................................................... 128
8.6.2.2 Material needed and hypotheses for correct measurements ................ 129
8.6.2.3 Checking the correct connection of the CTs with a two-channel
scopemeter ........................................................................................................... 130
8.6.2.4 Checking the correct connection of the CTs with a Fluke 41B.............. 133
8.7 Step 6: Before starting the filter ......................................................................... 133
8.8 Step 7: Start the filter ......................................................................................... 134
8.9 Step 8: Generate filter load ................................................................................ 134
8.10 Step 9: Set up the user requirements ................................................................ 135
8.11 Commissioning report ........................................................................................ 138
8.11.1
Filter identification .................................................................................... 139
8.11.2 Inspection on site – verification of the active filter after installation ......... 140
8.11.3 Programming ........................................................................................... 141
8.11.4 Testing (with load) ................................................................................... 142
8.11.5 Programmed parameters ......................................................................... 143
8.11.6 Comments ................................................................................................ 145
9 Operating instructions ............................................................................................. 146
9.1 What this chapter contains ................................................................................ 146
9.2 Starting and stopping of filters. .......................................................................... 146
9.2.1
Starting the filter with the PQF-Manager ................................................. 147
9.2.2 Stopping the filter with the PQF-Manager ............................................... 149
9.3 Modifying the user requirements ....................................................................... 150
Manual Power Quality Filter PQFI Table of contents 5
9.4 Changing the system temperature unit and PQF-Manager contrast ................. 151
9.5 Consulting filter measurements ......................................................................... 151
9.6 Consulting filter statistics and manufacturer data.............................................. 151
9.7 Filter behavior on fault – retrieving error information......................................... 151
10
Maintenance instructions ........................................................................................ 154
10.1 What this chapter contains ................................................................................ 154
10.2 Maintenance intervals ........................................................................................ 154
10.3 Standard maintenance procedure ..................................................................... 155
10.3.1
Step 1: Check the ambient temperature conditions................................. 155
10.3.2 Step 2: Record the filter operating status ................................................ 155
10.3.3 Step 3: Shut the filter down ...................................................................... 155
10.3.4 Step 4: Inspect and clean the filter .......................................................... 155
10.3.5 Step 5: Check the condition of the filter contactors and fuses ................ 156
10.3.6 Step 6: Check the tightness of the electrical and mechanical connections ...
................................................................................................................. 156
10.3.7 Step 7: Correct any abnormal conditions found ...................................... 156
10.3.8 Step 8: Restart the filter ........................................................................... 156
10.4 Fan replacement ................................................................................................ 156
10.5 DC capacitor change ......................................................................................... 158
10.6 DC capacitor reforming (V1 range only, 208 V ≤ Ue ≤ 480 V) .......................... 158
10.7 Servicing report ................................................................................................. 158
10.7.1
Filter identification .................................................................................... 159
10.7.2 Standard maintenance procedure ........................................................... 160
10.7.3 Special service actions ............................................................................ 161
10.7.4 Comments ................................................................................................ 162
11 Troubleshooting guide ............................................................................................. 163
11.1 What this chapter contains ................................................................................ 163
11.2 Fault treatment procedure ................................................................................. 163
11.3 Spare part list for normal and dedicated filter servicing .................................... 166
11.4 Troubleshooting guide ....................................................................................... 166
11.4.1 Verification of the PQF-Manager status and the system LEDs ............... 166
11.4.2 Fault tracing ............................................................................................. 168
12 Technical specifications .......................................................................................... 179
12.1 What this chapter contains ................................................................................ 179
12.2 Technical specifications ..................................................................................... 179
Contact us ...................................................................................................................... 184
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