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1
SELECTION CRITERIA FOR PRODUCTS
ed. 001-SP-ENG
SELECTION CRITERIA FOR PRODUCTS
HANDBOOK
2
SELECTION CRITERIA FOR PRODUCTS
ed. 001-SP-ENG
3
SELECTION CRITERIA FOR PRODUCTS
ed. 001-SP-ENG
FROM QUALITY OUR NATURAL DEVELOPMENT
Active in the industry of Refrigeration and Air Conditioning for fifty-five years, Castel is well-established all over the world as a
manufacturer of quality products. Quality is the result of our business philosophy and has a special priority, in every step, all along
the production cycle. Evidence of this Quality System approach are the Business Quality System Certification issued by TUV SUD
according to UNI EN ISO 9001:2008 standard and several product certifications in conformity with European Directives and European
and extra-European Quality Approvals. Labor quality matches product quality: manufacturing is carried out using high-tech machinery
and systems that comply with safety and environmental protection standards currently in force.
CASTEL offers to the Refrigeration and Air Conditioning Market and Manufacturers fully tested products suitable with HFC and HFO
Refrigerants currently used in the Refrigeration & Air Conditioning Industry.
Based on the experience accrued in the refrigeration market that uses fluorocarbon fluids Castel is proud to present to operators of the
Refrigeration and Air Conditioning Market and Manufacturers two wide ranges of products specifically designed and tested to operate
on systems that use natural refrigerants: hydrocarbons (HC fluids) e carbon dioxide (R744).
INDEX
The Kv factor
Application examples with HFC refrigerants
Application examples with HC refrigerants
Tables 1 , 2 , 3 , 4 , 5a , 5b , 6a , 6b , 7 , 8
Application examples with subcritical CO
2
refrigerant
Tables 9 , 10 , 11 , 12 , 13a , 13b , 14a , 14b , 15 , 16
Application examples with transcritical CO
2
refrigerant
Tables 17 , 18 , 19 , 20 , 21a , 21b , 22a , 22b
05
06
07
08
24
25
30
31
4
SELECTION CRITERIA FOR PRODUCTS
ed. 001-SP-ENG
4 5
SELECTION CRITERIA FOR PRODUCTS
ed. 001-SP-ENG
SELECTION CRITERIA FOR PRODUCTS
ed. 001-SP-ENG
THE Kv FACTOR
The correct sizing of tubes and components of a
refrigerating system is of the utmost importance for all
kinds of plants; over-sizing and under-sizing are both
to be avoided since they are equally hazardous for the
correct operation of the system.
The correct selection of a component is based on the
knowledge of the relationship between capacity and
pressure drop through that component. For this purpose,
EN 60534-1, EN 60534-2-1 and EN 60534-2-3 standards
require manufacturers to specify the Kv coefficient for
every product.
The Kv factor is defined as the cold water flow
(volumic mass = 1000 kg/m
3
) in m
3
/h resulting in
a 1 bar pressure drop with a completely open valve.
This definition applies to all products described in this
handbook. The merely physical meaning, this coefficient
precisely defines the fluid-dynamic and construction
characteristics of the product, so that, with the addition of
other parameters more closely related to the nature and
conditions of the fluid under consideration, the capacity/
pressure drop ratio may be precisely determined.
Castel provides appropriate tables for the most
commonly used refrigerants in typical plant working
conditions in order to help engineers in the correct
selection of products. Tables 1 , 9 , 17 show refrigeration
capacity values with unit Kv related to the standard
rating conditions according to AHRI Standard 760-2007.
Appropriate corrective coefficients may be calculated
taking the values shown on tables 2-3-4-5-6-7-8 , 10-
11-12-13-14-15-16 , 18-19-20-21-22 as a basis ; this will
make it possible to predict actual working conditions.
As a result:
• Liquid line in HFC, HFO, HFC, CO
2
subcritical systems
• Q = Kv x Q
1
x L
1
x L
2
x L
3
• Suction line in HFC, HFO, HFC, CO
2
subcritical systems
• Q = Kv x Q
1
x S
1
x S
2
x S
3
• Hot gas line in HFC, HFO, HFC, CO
2
subcritical systems
• Q = Kv x Q
1
x H
1
x H
2
x H
3
• Gas cooling line in transcritical CO
2
systems:
• Q = Kv x Q
1
x L
1
x L
2
• Suction line in transcritical CO
2
systems
• Q = Kv x Q
1
x S
1
x S
2
• Hot gas line in transcritical CO
2
systems
• Q = Kv x Q
1
x H
1
x H
2
since:
Q = required refrigeration capacity [kW]
Kv = characteristic valve coefficient [m
3
/h]
Q
1
= reference refrigeration capacity [kW]
L
1
; S
1
; H
1
= correction factors of the refrigeration
capacity for operating temperatures different from
reference conditions
L
2
; S
2
; H
2
= correction factors of the refrigeration
capacity for pressure drops different from reference
conditions
L
3
; S
3
; H
3
= correction factors of the refrigeration capacity
for subcooling different from reference conditions
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