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Products catalogue
(I-P Edition)
PRODUCTS CATALOGUE
GE-ED 01/2018 - USA
Products catalogue
(I-P Edition)
FROM QUALITY OUR NATURAL DEVELOPMENT
Active in the industry of Refrigeration and Air Conditioning for fifty-five years, Castel is well-established all over the world as a manufacturer of quality products. Quality is the
result of our business philosophy and has a special priority, in every step, all along the production cycle. Evidence of this Quality System approach are the Business Quality
System Certification issued by TUV SUD according to UNI EN ISO 9001:2015 standard and several product certifications in conformity with European Directives and European
and extra-European Quality Approvals.
Labor quality matches product quality: manufacturing is carried out using high-tech machinery and systems that comply with safety and environmental protection standards
currently in force.
CASTEL offers to the Refrigeration and Air Conditioning Market and Manufacturers fully tested products suitable with HFC and HFO Refrigerants currently used in the Refrigeration
& Air Conditioning Industry.
Based on the experience accrued in the refrigeration market that uses fluorocarbon fluids Castel is proud to present to operators of the Refrigeration and Air Conditioning Market
and Manufacturers a wide range of products specifically designed and tested to operate on systems that use natural refrigerant carbon dioxide (R744).
PRODUCTS CATALOGUE
GE-ED 01/2018 - USA
EXTERNAL LEAKAGE
All the products illustrated in this Catalogue are submitted, one by one, to tightness tests as
well as specific functional tests. The allowable external leakage, measurable during the test,
complies with the requirements of standards:
• EN 12178: 2003 – Refrigerating systems and heat pumps
Liquid level indicating devices - Requirements, testing and marking
• EN 12284: 2003 – Refrigerating systems and heat pumps
Valves - Requirements, testing and marking
• EN 14276-1: 2011 – Pressure equipment for refrigerating systems and heat pumps
Part 1: Vessels – General requirements
• EN ISO 14903: 2017 – Refrigerating systems and heat pumps
Qualification of tightness of components and joints
PRESSURE CONTAINMENT
All Castel products, if submitted to hydrostatic test, guarantee a pressure strength at least
equal to 1,43 x PS in compliance with the Directive 2014/68/EU.
All UL- certified products listed in this catalogue are tested to the declare design pressure,
according to the Standard UL 207.
All UL- certified products listed in this catalogue, if submitted to burst test, guarantee a
pressure strength equal or higher to 5 times the declared design pressure, according to the
Standard UL 207.
CONNECTIONS OF CASTEL PRODUCTS
Castel can supply its products with different connections. Particularly Castel produces its
products either with threaded connections or solder connections. Tables 1 and 2 show the
equivalence between Castel codes and dimensions in inches.
DESCRIPTION OF CONNECTIONS CURRENTLY USED
FOR CASTEL PRODUCTS.
1) THREADED CONNECTIONS
Two different types:
FLARE
Straight threaded connection (according to SAE J513-92; ASME B1.1-89) for junction to a
copper pipe with a suitable flared end, using a right nut (see Table 2).
NPT
Taper threaded connection (according to ASME B1.20.1-92) to joint fittings, valves, safety
valves to vessel or steel pipes.
2) SOLDER CONNECTIONS
Three different types::
ODS (or ODF)
Female solder connection for copper tubes. The indicated size corresponds to the outer
diameter of the copper tube which to joint (see table 1).
F.e.: 1/2” ODS solder connection suitable to receive inside a copper pipe with a 1/2”
outer diameter
ODM
Male solder connection for copper tubes. The indicated size corresponds to the outer diam-
eter of the copper tube which to joint.
F.e.: 1/2” ODM solder connection suitable to joint a copper pipe with a 1/2” mm outer
diameter, by means of an 1/2” female/female copper sleeve.
W
Solder connection for steel pipes. The indicated size corresponds to the external diameter of
the steel pipe which to joint.
F.e.: 76,1 W solder connection suitable to connect a steel pipe with a 76,1 mm external
diameter, by means of butt welding.
TABLE 2 - Flare Connection
Castel Code SAE FLARE
Suitable
for copper tube
Thread
…./2 1/4" Ø 1/4" 7/16" - 20 UNF
…./2.5 5/16" Ø 5/16" 1/2" - 20 UNF
…./3 3/8" Ø 3/8" 5/8" - 18 UNF
…./4 1/2" Ø 1/2" 3/4" - 16 UNF
…./5 5/8" Ø 5/8" 7/8" - 14 UNF
…./6 3/4" Ø 3/4" 1.1/16" - 14 UNS
…./7 7/8" Ø 7/8" 1.1/4" - 12 UNF
…./8 1" Ø 1" 1.3/8" - 12 UNF
…./1 1/8"
…./2 1/4"
…./2,5 5/16"
…./3 3/8"
…./4 1/2"
…./5 5/8"
…./6 3/4"
…./7 7/8"
…./8 1"
…./9 1" 1/8
…./11 1" 3/8
…./13 1" 5/8
…./17 2" 1/8
…./21 2" 5/8
…./24 3"
…./25 3" 1/8
…./28 3" 1/2
…./29 3" 5/8
…./33 4" 1/8
…./34 4" 1/4
F.e. : 1098UL/7 - solenoid valve with solder connection with Ø = 7/8”.
TABLE 1 - Equivalence between Castel codes and dimensions in inches
Castel code
Dimension
[in]
PRODUCTS CATALOGUE
GE-ED 01/2018 - USA
1 Vibration absorbers series 7690 – connections from 3/8”ODS to 4.1/4”ODS
2 Check valves series 31 – connections from ¼”FLARE to 2.1/8”ODS
3 Oil separators series 55 – connections from ½”ODS to 2.1/8”ODS
4 Valves series 60,61,62,63,64 – connections from ¼”FLARE to 7/8”ODS
5 Changeover devices series 3032 – connections from ½”NPT to 1.1/4”NPT
6 Safety valves series 3030, 3060, 3061 e 3065 – connections from ¼”NPT to 1”NPT
7 Ball valves series 657 – connections from ¼”ODS to 4.1/4”ODS
8 Filter driers series 41,42,43,44../A,46, DF2,DF3 – connections from 1/4”SAE to 2.5/8”ODS
9 Solid core series 4490 and 4491
10 Solenoid valves series 10 and 11 – connections from ¼”SAE to 1.5/8”ODS
11 Moisture liquid indicators series 37 and 39 – connections from ¼”SAE to 1.5/8”ODS
12 Expansion valves series 22
13 Mechanical filters series 44../C – connections from 7/8”ODS to 4.1/8”ODS
14 Mechanical blocks series 4495 and 4496
15 Liquid indicators series 38 – connections from ¼”SAE to 1.5/8”ODS
16 Oil reservoirs series 5740 – volume 2,3,4 gallons
17 Oil reservoirs pressure valves series 3150
18 Strainers series 45 – connections from 3/8”SAE to 5/8”ODS
19 Electronic oil level regulators series 5650
20 Condensing pressure regulators series 3340,3345 – connections from ½”SAE to 1.3/8”ODF
21 Receiver pressure regulators series 3350 – connections from ½”SAE to 5/8”ODF
22 Evaporating pressure regulators series 3330,3335 – connections from ½”SAE to 1.3/8”ODF
23 Crankcase pressure regulators series 3320 – connections from ½”SAE to 1.3/8”ODF
24 Capacity regulators series 3310,3315 – connections from ½”SAE to 7/8”ODF
25 Bursting disc safety devices series 3070/44 – connections ½”NPT
PRODUCTS CATALOGUE
GE-ED 01/2018 - USA
PRODUCTS FOR HFC/HFO REFRIGERANTS
SOLENOID EXPANSION VALVES WITH INTERCHANGEABLE ORIFICE
_________________________________________________________________ 6
N.C. SOLENOID VALVES
_________________________________________________________________ 8
COILS AND CONNECTORS
________________________________________________________________ _ 9
CHECK VALVES
________________________________________________________________ 11
PRESSURE REGULATORS
________________________________________________________________ 12
SIGHT GLASSES
________________________________________________________________ 15
FILTER DRIERS
________________________________________________________________ 16
BALL VALVES
________________________________________________________________ 21
PRODUCTS FOR HFC / HFO / CO
2
REFRIGERANTS
THREADED BRASS FITTINGS
________________________________________________________________ 36
ACCESS FITTINGS
________________________________________________________________ 43
PRODUCTS FOR CO
2
REFRIGERANT
SOLENOID EXPANSION VALVES WITH INTERCHANGEABLE ORIFICE
________________________________________________________________ 24
N.C. SOLENOID VALVES
________________________________________________________________ 26
COILS AND CONNECTORS
________________________________________________________________ 27
CHECK VALVES
________________________________________________________________ 28
SIGHT GLASSES
________________________________________________________________ 31
FILTER DRIERS AND STRAINERS
________________________________________________________________ 32
VALVES
________________________________________________________________ 33
BALL VALVES
________________________________________________________________ 34
TABLE OF CONTENTS
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