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AnalogPower无刷电机MOSFET设计指南.pdf
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AnalogPower无刷电机MOSFET设计指南.pdf
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AN2016-3
Analog Power USA Applications Department
Brushless DC Motor Control Using Surface Mount MOSFETs
Brushless DC Motors typically require six MOSFETs for the power switching and yet have significant size
constraints for the electronics. However a new generation of MOSFETs and surface mount packages provide
extremely low RDS in small packages, allowing the miniaturization of motor drive circuits and elimination of
heatsinks. In this design example we will make an 18V 10A speed control using a Microchip MIC4607-1 MOSFET
driver. This driver is rated at 85V maximum allowing this design to be adapted for use up to 60V operating voltage.
The basic powertrain circuit is shown in Figure 1. N-Channel MOSFETs are used for both high side and low side
due to the lower RDS and the availability of driver ICs to drive them. The low side FETs provide speed control
PWM, and the upper FETs are used for commutation steering. During the PWM off-time, the current freewheels
through the applicable off MOSFET’s diode. This plus the high inductances found in motors results in diode
reverse recovery when the bottom FET turns on for the next PWM on-period which can create electrical noise.
Figure 1. Three phase motor drive circuit showing diode conduction and recovery during PWM
The use of the diodes and their reverse recovery means that the gate drive of the top and bottom MOSFETs needs
careful consideration. The top MOSFETs are used for steering/commutation only and therefore have a switching
frequency an order of magnitude or more lower than the PWM low side MOSFETs. This means that at first pass,
the top MOSFETs could tolerate higher gate series resistance, but these MOSFETs also see high dv/dt as the
diode recovers. This dv/dt can turn on the MOSFET, increase losses dramatically and even cause device failures,
so it should be minimized as much as possible. A simple answer is to insert a significant resistance in series with
the bootstrap capacitor so it provides a slower turn on and yet it does not hinder a fast turn off and a strong Gate-
Source clamp to ensure the MOSFET stays off. No such flexibility is available for the low side FETs as the gate
drive voltage is not typically available phase by phase. A series resistance is the only simple variable and its value
has to be a compromise between ensuring soft turn on, limiting the reverse recovery current in the top MOSFETs
and providing good off-state pull down. However the addition of a diode and extra resistor allows tailoring of turn on
and turn off speeds separately.
The periods of diode conduction and hence recovery are not always obvious and therefore we will look at them and
the appropriate gate drive one by one. The most obvious case is the PWM of the low side switch. During the power
stroke, Q1 and Q4 are on. During the PWM freewheel period the inductive-driven current flows through D3. Then
for the next power stroke Q4 turns on and commutates D3. Q3/D3 is therefore subject to reverse recovery current
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