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LED驱动设计方案
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一款LED设计方案,高可靠性,高效率,高功率因数,低成本。
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Power Integrations
5245 Hellyer Avenue, San Jose, CA 95138 USA.
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www.powerint.com
Title
Reference Design Report for a 12 W Non-
Isolated,
Buck Topology, Power Factor
Corrected, LED Driver Using LinkSwitch
TM
-PH
LNK405EG
Specification
90 VAC – 265 VAC Input; 36 V, 330 mA Output
Application
LED Driver
Author
Applications Engineering Department
Document
Number
RDR-257
Date
January 6, 2011
Revision
1.0
Summary and Features
Dramatically simplifies off-line, power factor corrected, LED driver design
Single-stage, power factor corrected, non-isolated LED driver
Compact with extremely low component count
High power factor >0.9 across line and load
Very high efficiency >85%, 87% typical
Low THD, <20% at 230 VAC
No output current sensing required
Advanced performance features
Compensates for inductance tolerance
Compensates for input voltage variations
Compensates for output voltage variations
Frequency jittering greatly reduces EMI filter costs
Advanced protection and safety features
Auto-restart protection for short-circuit
Hysteretic thermal shutdown
PATENT INFORMATION
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered
by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A
complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations grants its customers a license under
certain patent rights as set forth at <http://www.powerint.com/ip.htm>.
RDR-257 12 W Non-isolated BUCK LED Driver Using LNK405EG 06-Jan-11
Page 2 of 40
Power Integrations
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www.powerint.com
Table of Contents
1 Introduction................................................................................................................. 4
2 Power Supply Specification ........................................................................................ 7
3 Schematic................................................................................................................... 8
4 Circuit Description ...................................................................................................... 9
5 PCB Layout ...............................................................................................................10
6 Bill of Materials ..........................................................................................................11
6.1 Electrical.............................................................................................................11
6.2 Optional OVP Circuit ..........................................................................................11
6.3 Mechanical .........................................................................................................12
7 Heat Sink Assembly ..................................................................................................13
8 Inductor Specification ................................................................................................14
8.1 Electrical Diagram ..............................................................................................14
8.2 Electrical Specifications......................................................................................14
8.3 Materials.............................................................................................................14
8.4 Inductor Build Diagram.......................................................................................14
9 Performance Data .....................................................................................................15
9.1 Efficiency ............................................................................................................15
9.2 Line and Load Regulation...................................................................................16
9.3 Power Factor ......................................................................................................17
9.4 THD....................................................................................................................18
9.5 Harmonics ..........................................................................................................19
9.6 Test Data............................................................................................................21
9.6.1 Test Data, 13 LED Load.............................................................................21
9.6.2 Test Data, 12 LED Load.............................................................................21
9.6.3 Test Data, 11 LED Load.............................................................................21
9.6.4 230 VAC, 50 Hz Harmonics Data, P
IN
= 14.529 W.....................................22
9.6.5 115 VAC, 60 Hz Harmonics Data, P
IN
= 13.96 W.......................................23
10 Waveforms ................................................................................................................24
10.1 Input Line Current...............................................................................................24
10.2 Drain Voltage and Current Normal Operation.....................................................25
10.3 Drain Voltage and Current Start-up Operation ...................................................26
10.4 Output Current, Normal Condition, V
OUT
~ 36 V .................................................27
10.5 Output Current Ripple, V
OUT
~ 36 V....................................................................28
10.6 Output Current and Voltage at Power-up, Power-down .....................................29
10.7 Output Short .......................................................................................................30
10.8 Open Load/LED Condition..................................................................................30
11 Thermal Measurements.............................................................................................31
11.1 Thermal Test Set-up...........................................................................................31
11.2 Thermal Test Results .........................................................................................31
12 Conducted EMI Measurements .................................................................................32
12.1 Conducted EMI Test Set-up ...............................................................................32
12.1.1 Configuration A: Solder Side of Driver Facing Grounded T8 Fixture..........32
12.1.2 Configuration B: Component Side of Driver Facing Grounded T8 Fixture..33
12.2 Conducted EMI Test Results..............................................................................34
06-Jan-11 RDR-257 12 W Non-isolated BUCK LED Driver Using LNK405EG
Page 3 of 40
Power Integrations
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www.powerint.com
12.3 Configuration A Conducted Emission ................................................................ 34
12.4 Configuration B Conducted Emission ................................................................ 36
13 Power Line Transient Tests ...................................................................................... 38
14 Revision History........................................................................................................ 39
Important Note:
Although this board is designed to satisfy safety isolation requirements, the engineering
prototype has not been agency approved. Therefore, all testing should be performed
using an isolation transformer to provide the AC input to the prototype board.
RDR-257 12 W Non-isolated BUCK LED Driver Using LNK405EG 06-Jan-11
Page 4 of 40
Power Integrations
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www.powerint.com
1 Introduction
The document describes a non-isolated, power-factor corrected, low THD, high efficiency
LED driver designed to drive an LED string with a nominal voltage of 36 V at a current of
330 mA from an input voltage range of 90 VAC to 265 VAC. It is designed to fit inside a
T8 tube fixture.
The LinkSwitch-PH has been developed to cost effectively design a single-stage power
factor corrected LED driver with primary-side constant current control. The LinkSwitch-PH
controller was optimized for LED driver applications with minimal external parts count and
control of the output current through the LED load without the use of an optocoupler.
The LinkSwitch-PH monolithically integrates the 725 V power MOSFET and controller.
The controller consists of an oscillator, PWM, 6 V regulator, BYPASS pin programming
functions, over-temperature protection, frequency jittering, cycle-by-cycle current limit,
leading edge blanking, and charge controller for output CC (constant-current) control.
The LinkSwitch-PH also provides a sophisticated range of protection features including
auto-restart for control loop open/short faults and output short-circuit conditions. Accurate
hysteretic thermal shutdown ensures safe average PCB temperatures under all
conditions.
The non-isolated power factor corrected buck presented in this report shows how
LinkSwitch-PH dramatically simplifies off-line, high-efficiency, power factor corrected LED
driver design with very low parts count.
This document contains the LED driver specification, schematic, PCB diagram, bill of
materials, conducted EMI measurements, thermal measurements, power line transient
tests, inductor documentation and typical performance characteristics.
06-Jan-11 RDR-257 12 W Non-isolated BUCK LED Driver Using LNK405EG
Page 5 of 40
Power Integrations
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www.powerint.com
Figure 1 – Populated Circuit Board Photograph.
Figure 2 – Populated Circuit Board Photograph, Top.
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