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established 1950
Automotive Reference™
Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA
Tel: 617-547-4170/oll Free: 800-423-45/-17-876-9235
http://www.bentleypublishers.com/contact-sales
BMW 3 Series (E90, E91, E92, E93)
Service Manual: 2006-2010
325i, 325xi, 328i, 328xi
330i, 330xi, 335i, 335xi
Price: $134.95
Bentley Stock No: B310
Publication Date: 2011.june.01
ISBN: 978-0-8376-1685-8
Hardcover, 8 3/8 in. x 11 in.
Case quantity: 1
1272 pages
2108 technical photos and illustrations
The BMW 3 Series (E90, E91, E92, E93) Service Manual: 2006-2010
contains in-depth maintenance, service and repair information
for the BMW 3 Series from 2006 to 2010. The aim throughout has
been simplicity and clarity, with practical explanations, step-by-
step procedures and accurate specifications. Whether you’re a
professional or a do-it-yourself BMW owner, this manual helps
you understand, care for and repair your BMW.
Features
s-AINTENANCEPROCEDURESFROMCHANGINGTHE!4&TOREPLACINGTHE
cabin microfilter. This manual tells you what to do and how and
when to do it.
s3TEPBYSTEPVARIABLECAMSHAFTTIMING6!./3SERVICEFOR.
.AND.ENGINES
s#YLINDERHEADCOVERGASKETANDCRANKSHAFTSEALREPLACEMENT
s#OOLINGSYSTEMANDRADIATORSERVICE
s&UELINJECTIONANDIGNITIONSYSTEMDIAGRAMSANDEXPLANATIONS
s)NFORMATIONABOUTADVANCEDTECHNICALFEATURESSUCHAS
6ALVETRONICX$RIVETWINTURBOBOOSTAND$3#DYNAMIC
STABILITYCONTROL
s3USPENSIONREPAIRPROCEDURES
s"RAKESSTEERINGAND!"3TROUBLESHOOTINGANDREPAIR
s(EATINGANDAIRCONDITIONINGREPAIRINCLUDING!#COMPONENT
replacement.
s"ODYANDHOODREPAIRSANDADJUSTMENTS
s%LECTRICALSYSTEMSERVICEWITHANEASYTOUSEILLUSTRATED
component locator section.
s#OMPREHENSIVEWIRINGSCHEMATICSINCLUDINGFUSESAND
grounds.
s"-7/"$))DIAGNOSTICTROUBLECODES3!%DElNED/"$))
P-codes, as well as basic scan tool operation.
s"-7FACTORYTOLERANCESWEARLIMITSADJUSTMENTSAND
tightening torques.
Models covered
sII.ENGINEREARWHEELDRIVE
sI.+0.ENGINEREARWHEELDRIVE
sXIXI.ENGINEALLWHEELDRIVEORX$RIVE
sXI.+0.ENGINEALLWHEELDRIVEORX$RIVE
sI.ENGINEREARWHEELDRIVE
sXI.ENGINEALLWHEELDRIVEORX$RIVE
BentleyPublishers
.com
Servicing the high pressure fuel
system on turbo models, including
replacing HPI fuel pump.
160 Fuel Tank and Fuel Pump
Bentley technical editors
removing Valvetronic motor
on N51 engine.
bentley_b310_new.product.announcement.pdf
Learn how to reset condition
based service (CBS) intervals
using iDrive or stalk switch
(cars without iDrive).
020 Maintenance
[B
]:ENTLEY
PUBLISHERs
'" I Automotive Reference
Bentl
ey
Publi
sher
s,
a division of Robert Be
ntl
ey
, I
nc.
1734 M
assac
hu
se
tts A
ve
n
ue
Cambri
dg
e,
MA
02138 USA Information that mak
es
800-
42
3·4595 /
617
·5
47
-4170 the difference'"
BentleyPublishe
.!o!(
WARNING-Important Safety Notice
Technical contact information
We
welcome your feedback. Please submit corrections
and
additions to our
BMW
technical discussion forum
at:
http://www.BentleyPublishers.com
Updates
and
corrections
We
will evaluate submissions
and
post appropriate editorial
changes
on
line
as
updates or tech discussion. Appropriate
updates
and
corrections will
be
added
to
the book
in
future
printings. Check for updates and corrections for this book before
beginning work
on
your vehicle.
See
the
following web address
for
additional informati
on
:
http://www.BentleyPublishers.com/updates/
Do not use this manual for repairs unless you are familiar with automotive repair procedures and safe workshop practices. This
manual illustrates the workshop procedures for some maintenance and service work.
It
is not a substitute for full and up-to-date
information from the vehicle manufacturer or for proper training as an automotive technician. Note that it
is
not possible for us to
anticipate
all of the ways or conditions under which vehicles may
be
serviced or to provide cautions as to all of the possible hazards
that may result.
We have endeavored to ensure the accuracy of the information in this manual. Please not
e,
however, that considering the vast
quantity and the complexity
of
the service information involved, we cannot warrant the accuracy or completeness of the information
contained
in
this manual.
FOR THESE REASONS, NEITHER THE PUBLISHER NOR THE AUTHOR MAKES ANY WARRANTIES, EXPRESS
OR
IMPLIED, THAT THE INFORMATION
IN
THIS MANUAL
IS
FREE OF ERRORS OR OMISSIONS, AND WE EXPRESSLY
DISCLAIM THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS
FOR
A PARTICULAR PURPOSE, EVEN
IF
THE PUBLISHER OR AUTHOR HAVE BEEN ADVISED OF A PARTICULAR PURPOSE, AND EVEN IF A PARTICULAR
PURPOSE IS INDICATED
IN
THE MANUAL. THE PUBLISHER AND AUTHOR ALSO DISCLAIM ALL LIABILITY FOR DIRECT,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES THAT RESULT FROM ANY USE OF THE EXAMPLES,
INSTRUCTIONS OR OTHER INFORMATION
IN
THIS MANUAL.
IN
NO EVENT SHALL OUR LIABILITY, WHETHER
IN
TORT,
CONTRACT OR OTHERWISE,
EXCEED THE COST OF THIS MANUAL.
Before attempting any work
on
your BMW, read
001
Warnings and Cautions and any WARNING
or
CAUTION that accompanies
a procedure
in
the manual. Review the WARNINGS and CAUTIONS each time you prepare to work on your BMW.
Your common sense and good judgment are crucial to safe and successful service work. Read procedures through before starting
them. Think about whether the condition of your car, your
level of mechanical sk
ill
or your level of reading comprehension might
result
in
or contribute in some way to
an
occurrence which might cause you injury, damage your car or result
in
an unsafe repai
r.
If
you have doubts for these or other reasons about your ability to perform safe repair work
on
your car, have the work done at
an
authorized BMW dealer or other qualified shop.
Part numbers listed
in
this manual are for identification purposes only, not for ordering. Always check with your authorized BMW
dealer to verify part numbers and availability before beginning service work that may requi
re
new parts.
Special tools required to perform certain service operations are identified
in
the manual and are recommended for use. Use of
improper tools may be detrimental to the car's safe operation as
we
ll
as the safety of the person servicing the car.
The vehicle manufacturer
will continue to issue service information updates and parts retrofits after the editorial closing of this
manual.
Some of these updates and retrofits will apply to procedures and specifications
in
this manual. We regret that we cannot
supply updates to purchasers of this manua
l.
This manual is prepared, published and distributed by Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, Massachusetts
02138.
All information contained in this manual is based on the information available to the publisher at the time of editorial closing. BMW
has not reviewed and does not vouch for the accuracy or completeness of the technical specifications and work procedures described
and given
in
this manual.
© 2009 Robert Bentley, Inc. Bentley Publishers is a trademark of Robert Bentley, Inc.
All
rights reserved. All information contained
in
this manual is based on the information avail
ab
le to the publisher at the time of
ed
itorial
closing. We reserve the right to make changes at any time without notice. No part of this publication may
be
reproduced, stored
in
a
retrieval system or transmitted
in
any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the
prior written consent of the publisher. This includes text, figures, and tables.
All rights reserved under Berne and Pan-American Copyright
conventions.
ISBN 978-0-8376-1685-8 Bentley Stock No. B310 Mfg. code: B310-02-1205, editorial closing 07 I 2009.
Library
of
Congress Cataloging-in-Publication Data for 2009
Ed
ition
BMW
3 series service manual : 325i, 32
5xi
, 328i, 328xi, 330i, 330xi, 335i, 335xi
200
6,2
007, 2008, 2009.
p.
em
.
Includes inde
x.
ISBN 978-0-8376-1608-7 (alk. paper)
1. BMW 3 ser
ie
s automobiles--Maintenance
and
repair--Handbook
s,
manual
s,
e
tc
.
1.
Rob
ert Bentley, inc.
TL215.B25B557
2
005
629.28'722--dc22
2009027377
Cover design and use of blue band on spine and back cover are trade dress and trademarks of Bentley Publishers. All rights reserved.
The paper used in this publication is acid free and meets the requirements of the National Standard for
Information
Sciences-
Permanence
of
Paper for Printed Library Materi
als.@
Manufactured
in
the United States of America
Important Safety Notice ..............
..
..
.......
..
...
..
....
.. ..
....
..
....
..
.....................
.. ..
.... ........
ii
Foreword
.. .. ..
.......
.. ..
...............................................
.. ..
......
.. ..
.........
.. .. .. ..
............... v
Index ..... .....
..
...
..
......
..
................................................................ ....
...
rear of manual
0
General Data and
001
Warnings and Cautions 003 Symptoms and Field Observations
~
Maintenance
002 Vehicle Identification and VIN
010 Product Familiarization
Decoder
020 Maintenance
100 Engine- General 120 Ignition System
~
1
110 Engine Removal and Installation
121
Battery, Starter, Alternator
Engine
113 Cylinder Head Removal 130 Fuel Injection
and Installation 160 Fuel Tank and Fuel Pump
117 Camshaft Timing Chain 170 Radiator and Cooling System
119 Lubrication System 180 Exhaust System
2
200 Transmission-General 250 Gearshift Linkage
~
Transmission
210 Clutch 260 Drives hafts
230 Manual Transmission 270 Transfer Case
240
Automatic Transmission
3
Suspension,
300 Suspension, Steering and 320
Steering and Wheel Alignment
~
Steering and
Brakes- General
330
Rear Suspension
310 Front Suspension
331
Rear Axle Differential
Brakes
311
Front Axle Differential 340 Brakes
4
Body
400 Body- General
411
Doors
~
410 Fenders, Engine Hood
412 Trunk Lid, Tailgate
5
Body Equipment
510 Exterior Trim, Bumpers
515 Central Locking and Anti-theft
~
512 Door Windows
520
Seats
513 Interior Trim
541
Convertible Top
6
600
Electrical System- General
630
Lights
~
Electrical System
611
Wipers and Washers 640
Heating and Air-conditioning
612 Switches 650 Radio
620 Instruments
7
Equipment and 720 Seat Belts
~
Accessories
721
Airbag System (SRS)
ECL
ECL
Electrical Component Locations
BentleyPublishers.corr
~
ELE
ELE
Electrical Wiring Diagrams
OBD
OBD On-Board Diagnostics
BentleyPublishers.com-AII Rights
Reserved
Foreword
For the BMW owner with basic mechanical skills and for independent auto seNice professionals, this
manual includes many of the specifications and procedures that were available
in
an
authorized
BMW
dealer seNice department as this manual went to press. The BMW owner with no intention of
working
on
his or her car will find that owning and referring to this manual will make
it
possible to be
better informed and to more
knowledgeably discuss repairs with a professional automotive
technici
an
.
For those intending to do maintenance and repair
on
their BMW, it
is
essential that safety
equipment
be
used and safety precautions obseNed when working
on
the vehicle. A minimum
safety equipment
list includes hand protection, eye protection and a fire extinguisher. A selection
of good quality hand tools
is
also needed. This includes a torque wrench
to
ensure that fasteners
are tightened
in
accordance with specifications.
In
some cases, the text refers to special tools that
are recommended or required to
accomplish adjustments or repairs. These tools are often
identified
by
their BMW special tool number and illustrated.
Disclaimer
We
have endeavored to ensure the accuracy of the information
in
this manual. When
the vast array of data presented
in
the manual
is
taken into account, however, no
claim to infallibility can
be
made. We therefore cannot
be
responsible for the result of
any errors that may have crept into the text.
Please also read the
WARNING-
Important Safety Notice
on
the copyright page at the beginning of this book.
Prior to starting a repair procedure, read the procedure,
001
Warnings and
Cautions
and the warnings and cautions that accompany the procedure. Reading
a procedure before beginning work
helps you determine
in
advance the need for
specific
skills, identify hazards, prepare for appropriate capture and handling of
hazardous
materials, and the need for particular tools and replacement parts such
as
gaskets.
Bentley Publishers encourages comments from the readers of this manual with regard to errors,
and suggestions for improvement of our product. These communications have been and
will
be
carefully considered
in
the preparation of this and other manuals. If you identify inconsistencies
in
the manual, you may have found
an
error. Please contact the publisher and we will endeavor to
post
applicable corrections
on
our website. Posted updates and corrections should be reviewed
before beginning work.
Please see the following web address:
http://www.BentleyPublishers.com/updates/
BMW will continue to issue seNice information and parts retrofits after the editorial closing of this
manual. Some of this updated information may apply to procedures and specifications
in
this
manual. For the latest information, please see the following web address:
http
:
//www.bmwtechinfo.com/
BMW offers extensive warranties, especially
on
components of the fuel delivery and emission
control systems. Therefore, before deciding to repair a BMW that may
be
covered wholly or
in
part
by
any warranties issued by BMW of North America, LLC, consult your authorized BMW dealer.
You
may find that the dealer can make the repair either free or at minimum cost. Regardless of its
age, or whether it
is
under warranty, your BMW
is
both
an
easy car to seNice and
an
easy car to
get serviced.
So if at any time a repair
is
needed that you feel is too difficult to do yourself, a trained
BMW technician
is
ready to do the job for you.
Bentley Publishers
v
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