V1.12 1 / 238 EDCi_Installation_Manual_EN.docx
EDCi Installation Manual
EDCi
Installation Manual
(original manual)
V1.12 2 / 238 EDCi_Installation_Manual_EN.docx
EDCi Installation Manual
Headquarters: DOLI Elektronik GmbH
Rudolf-Diesel-Str. 3
72525 Münsingen, Germany
+49 89 20243 - 0
Fax +49 89 20243 - 232
Email info@doli.de
Web www.doli.de
Development & Service: DOLI Elektronik GmbH
Adi-Maislinger-Str. 7
81373 Munich, Germany
+49 89 20243 - 0
Fax +49 89 20243 - 243
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EDCi Installation Manual
Table of Contents
1 SAFETY ..................................................................................................................................................... 11
1.1 General Safety Hints ....................................................................................................................... 11
1.1.1 Warning Signs ............................................................................................................................... 11
1.1.2 Demands on personnel ................................................................................................................. 11
1.2 Legal use of the EDC ...................................................................................................................... 12
1.3 CE Conformity, Directives and Standards .................................................................................... 12
1.4 Switch on the Instrument ............................................................................................................... 13
1.4.1 Check position .............................................................................................................................. 13
1.4.2 Starting the instrument for the first time ........................................................................................ 13
2 EDCI OVERVIEW ...................................................................................................................................... 15
2.1 EDCi Application ............................................................................................................................. 15
2.2 EDCi Block Diagram ........................................................................................................................ 17
2.3 Technical Data Comparison EDCi ................................................................................................. 19
2.4 Technical Data of Internal DC Power Amplifier DC160/DC320 ................................................... 20
2.5 Plug Assignment ............................................................................................................................. 21
2.5.1 Plug Assignment EDCi10 .............................................................................................................. 22
2.5.2 Plug Assignment EDCi15 with iCREEP ........................................................................................ 23
2.5.3 Plug Assignment EDCi20/50 ......................................................................................................... 24
2.5.4 Plug Assignment EDCi22/52 ......................................................................................................... 25
2.5.5 Plug Assignment EDCi70 .............................................................................................................. 26
2.5.6 Plug Assignment EDCi72 .............................................................................................................. 27
2.5.7 Plug Assignment iSI Boards ......................................................................................................... 28
2.6 RMCi Overview ................................................................................................................................ 29
2.6.1 RMCi Types .................................................................................................................................. 29
2.6.2 RMCi Address Select .................................................................................................................... 30
2.6.3 RMCi Brightness Select ................................................................................................................ 30
2.6.4 RMCi Key Functions ..................................................................................................................... 31
2.6.5 RMCi1/RMCi8 Key and Touch Functions ..................................................................................... 34
3 SETUP PARAMETERS ............................................................................................................................. 40
3.1 Brief installation guide .................................................................................................................... 40
3.1.1 Installation requirements ............................................................................................................... 40
3.1.2 Installation procedure .................................................................................................................... 40
3.2 General Data .................................................................................................................................... 41
3.3 Machine Data ................................................................................................................................... 43
3.4 Sensors ............................................................................................................................................ 45
3.5 Closed loop control ......................................................................................................................... 47
3.5.1 EDC Closed Loop Control Structures ........................................................................................... 47
3.5.2 Closed Loop Control Parameters ................................................................................................. 51
3.6 Output Channels ............................................................................................................................. 56
3.6.1 Sensor to Output (Mc2Output) ...................................................................................................... 59
3.7 Bit Device ......................................................................................................................................... 60
3.8 I/O-Signals ........................................................................................................................................ 60
3.8.1 Overview ....................................................................................................................................... 60
3.8.2 Grip control.................................................................................................................................... 61
3.8.3 Extensometer control .................................................................................................................... 63
3.8.4 Fixed XHead adjustment ............................................................................................................... 64
3.8.5 High/Low Pressure ........................................................................................................................ 65
3.8.6 SHalt Signal .................................................................................................................................. 67
3.8.7 Miscellaneous ............................................................................................................................... 68
3.8.8 RMC IO Keys ................................................................................................................................ 69
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3.8.9 IO Limit Position, Speed, and Load .............................................................................................. 72
3.8.10 Guard Option................................................................................................................................. 73
3.9 Factory Settings .............................................................................................................................. 80
4 DOLI INSTALLATION CENTER ............................................................................................................... 81
4.1 Establish communication with an EDC ......................................................................................... 81
4.2 Overview .......................................................................................................................................... 82
4.3 RMC Machine Control Panel .......................................................................................................... 83
4.4 Setup Editor ..................................................................................................................................... 84
4.4.1 Information .................................................................................................................................... 84
4.4.2 Setup Data .................................................................................................................................... 85
4.4.3 Setup Wizard................................................................................................................................. 86
4.4.1 Compare of machine data ............................................................................................................. 92
4.5 Tuning of the Closed Loop Control ............................................................................................... 93
4.5.1 Overview ....................................................................................................................................... 93
4.5.2 Adjusting closed loop parameter .................................................................................................. 97
4.5.3 Adjust the Speed Controller .......................................................................................................... 98
4.5.4 Adjust the Position Controller...................................................................................................... 101
4.5.5 Check Nominal Acceleration and Speed .................................................................................... 103
4.5.6 Adjust Speed Feed Forward ....................................................................................................... 106
4.5.7 Adjust Dither................................................................................................................................ 109
4.6 Calibration ...................................................................................................................................... 110
4.6.1 Calibration Toolbar ...................................................................................................................... 111
4.6.2 Calibration Parameters ............................................................................................................... 112
4.6.3 Calibration Mode Manual/Automatic ........................................................................................... 113
4.6.4 Calibration Steps Table ............................................................................................................... 114
4.6.5 Calculate Calibration Steps ......................................................................................................... 115
4.6.6 Adjustment .................................................................................................................................. 116
4.6.7 Linearization ................................................................................................................................ 117
4.7 Test Center Light ........................................................................................................................... 119
4.7.1 Overview ..................................................................................................................................... 119
4.7.2 Toolbar ........................................................................................................................................ 120
4.7.3 Graphic ........................................................................................................................................ 122
4.7.4 Formula ....................................................................................................................................... 124
4.7.5 Multiaxis ...................................................................................................................................... 125
4.7.6 Synchronize Move ...................................................................................................................... 127
5 EDCI HARDWARE DESCRIPTIONS ...................................................................................................... 128
5.1 Connector Description .................................................................................................................. 128
5.1.1 X19 Power supply ....................................................................................................................... 128
5.1.2 X17 USB ..................................................................................................................................... 128
5.1.3 X16 Ethernet ............................................................................................................................... 129
5.1.4 X14 Load channel ....................................................................................................................... 130
5.1.5 X7 Incremental / SSI input for crosshead ................................................................................... 131
5.1.6 X4 Drive interface ....................................................................................................................... 132
5.1.7 X18 ±10V Command Output ....................................................................................................... 140
5.1.8 X18 Current command output ..................................................................................................... 140
5.1.9 X2 Universal-I/O .......................................................................................................................... 141
5.1.10 X5 RMC ....................................................................................................................................... 142
5.1.11 X11 / X12 Synchronization of several EDCs .............................................................................. 143
5.1.12 Y1 Communication interface for serial sensors .......................................................................... 144
5.2 iSI Option Slots .............................................................................................................................. 145
5.2.1 iCFA ............................................................................................................................................ 145
5.2.2 iDCA ............................................................................................................................................ 147
5.2.3 iINC ............................................................................................................................................. 148
5.2.4 iINCX ........................................................................................................................................... 150
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5.2.5 iIO ................................................................................................................................................ 154
5.2.6 iADA ............................................................................................................................................ 155
5.2.7 iCREEP Distribution Board ......................................................................................................... 159
5.3 External Options ............................................................................................................................ 164
5.3.1 DriveBox ...................................................................................................................................... 164
5.4 Sensor Plugs ................................................................................................................................. 168
5.4.1 Analogue Sensor Plugs .............................................................................................................. 168
5.4.2 Incremental / Absolute Sensor Plugs .......................................................................................... 173
5.5 Setup examples for different sensor types ................................................................................ 176
5.5.1 Incremental rotary position transducer ....................................................................................... 176
5.5.2 Linear incremental position transducer ....................................................................................... 177
5.5.3 Draw wire as position transducer ................................................................................................ 178
5.5.4 LVDT position transducer ........................................................................................................... 179
5.5.5 Analogue load transducer ........................................................................................................... 180
5.5.6 Analogue pressure transducer .................................................................................................... 181
5.5.7 Analogue 10 V DC Sensor .......................................................................................................... 182
5.5.8 SSI sensor................................................................................................................................... 183
5.5.9 Serial sensor – Eurotherm .......................................................................................................... 185
5.5.10 Serial sensor – Grado ................................................................................................................. 186
5.5.11 Serial sensor – AI 808 ................................................................................................................. 187
5.5.12 Serial sensor – Limess RTSS Video Extensometer ................................................................... 188
5.5.13 Sensor Limits, Soft Limits, Offset and Tare ................................................................................ 190
6 HOW TO … .............................................................................................................................................. 192
6.1 How to correct machine stiffness ................................................................................................ 192
6.2 How to measure load with a differential cylinder ...................................................................... 195
6.2.1 Principal diagram of a differential cylinder with two pressure transducers ................................. 195
6.2.2 Analogue solution ....................................................................................................................... 196
6.2.3 Digital solution ............................................................................................................................. 197
6.3 How to calculate digital command output frequency ................................................................ 199
6.4 How to get EDC Firmware and Tools .......................................................................................... 200
6.5 How to download EDC firmware .................................................................................................. 201
6.6 How to create and download a user logo ................................................................................... 202
6.7 How to translate the EDC Menus ................................................................................................. 203
6.8 How to download a EDC licence file ........................................................................................... 205
6.9 How to continuously turn a sensor in one direction ................................................................. 206
6.10 How to use calculated sensors .................................................................................................... 207
7 EDC DIAGNOSIS TOOLS ....................................................................................................................... 209
7.1 EDC Error Messages ..................................................................................................................... 210
7.2 EDC Debug Messages .................................................................................................................. 211
7.3 EDC States ..................................................................................................................................... 212
7.3.1 Successful initialization ............................................................................................................... 214
7.3.2 Drive On ...................................................................................................................................... 214
7.3.3 Emergency-Stop situation ........................................................................................................... 216
7.3.4 Limit monitoring ........................................................................................................................... 217
7.3.5 Synchronization monitoring ......................................................................................................... 218
7.4 Bit Input/Output ............................................................................................................................. 219
7.5 Sensor Basic Tare ......................................................................................................................... 220
7.6 System Messages and Error Codes ............................................................................................ 221
8 DOCUMENT VERSIONS ......................................................................................................................... 236
