V3.0 1 / 181 EDC220V_222V_580V_INST_EN
EDC220V/222V/580V Installation Manual
EDC220V/222V/580V
Installation Manual
(original manual)
V3.0 2 / 181 EDC220V_222V_580V_INST_EN
EDC220V/222V/580V Installation Manual
DOLI Elektronik GmbH
Corporate Name: DOLI Elektronik GmbH
Headquarters: Adi-Maislinger-Straße 7, 81373 Munich, Germany
+49 89 20243 - 0
Fax +49 89 20243 - 243
E-Mail info@doli.de
Production: Ulmer Straße 34, 89584 Ehingen, Germany
+49 7391 58039 - 0
Fax +49 7391 58039 - 71
E-Mail ehi@doli.de
Sales: Mühlstr. 26, 55271 Stadecken-Elsheim, Germany
+49 6130 944250
Fax +49 6130 944251
E-Mail sales@doli.de
Internet: www.doli.de
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EDC220V/222V/580V Installation Manual
Table of Contents
1 SAFETY HINTS .............................................................................................................................................. 11
1.1 General Safety Hints ............................................................................................................................ 11
1.1.1 Warning Signs .................................................................................................................................... 11
1.1.2 Demands on personnel ...................................................................................................................... 11
1.2 -Conformity, Directives and Standards ................................................................................... 12
1.3 Legal use of the EDC ........................................................................................................................... 12
1.1.1 Integrated Safety ................................................................................................................................ 13
1.4 Switch on the Instrument .................................................................................................................... 13
1.4.1 Check position ................................................................................................................................... 13
1.4.2 Starting the instrument for the first time ............................................................................................. 13
2 EDC OVERVIEW ............................................................................................................................................ 15
2.1 Operation and Plug Assignment ........................................................................................................ 15
2.2 Key Functions ....................................................................................................................................... 18
2.2.1 Setup-Menu and Main-Menu ............................................................................................................. 18
2.2.2 Basic mode, drive is off ...................................................................................................................... 18
2.2.3 Operational mode .............................................................................................................................. 19
2.3 Menu structure ..................................................................................................................................... 20
2.3.1 Setup menu ........................................................................................................................................ 20
2.3.2 Main menu ......................................................................................................................................... 20
2.4 Brief installation guide ......................................................................................................................... 21
2.4.1 Installation requirements .................................................................................................................... 21
2.4.2 Installation procedure ......................................................................................................................... 21
3 SETUP PARAMETERS .................................................................................................................................. 22
3.1 General Data ......................................................................................................................................... 22
3.2 Machine Data ........................................................................................................................................ 23
3.2.1 Machine General ................................................................................................................................ 23
3.2.2 Safety Shield ...................................................................................................................................... 25
3.2.3 CTRL On Mode .................................................................................................................................. 27
3.2.4 Linearization of Load Sensor ............................................................................................................. 28
3.2.5 EDC main menu ................................................................................................................................. 29
3.3 Sensors ................................................................................................................................................. 30
3.4 Closed loop control .............................................................................................................................. 33
3.4.1 EDC Closed Loop Control Structures ................................................................................................ 33
3.4.2 Closed Loop Control Parameters ...................................................................................................... 37
3.5 Output Channels .................................................................................................................................. 40
3.5.1 Sensor to Output ................................................................................................................................ 41
3.6 Bit-Input ................................................................................................................................................. 42
3.7 Bit-Output .............................................................................................................................................. 42
3.8 I/O-Signals ............................................................................................................................................. 42
3.8.1 Overview ............................................................................................................................................ 42
3.8.2 Grip control......................................................................................................................................... 43
3.8.3 Extensometer control ......................................................................................................................... 45
3.8.4 Fixed XHead adjustment .................................................................................................................... 46
3.8.5 High/Low Pressure ............................................................................................................................. 47
3.8.6 SHalt Signal ....................................................................................................................................... 49
3.8.7 Miscellaneous .................................................................................................................................... 50
3.9 RMC Remote Control ........................................................................................................................... 51
3.9.1 Example of a simple RMC at X2 ........................................................................................................ 53
3.10 Administration ...................................................................................................................................... 54
4 DOLI INSTALLATION CENTER .................................................................................................................... 55
4.1 Establish communication with a EDC ................................................................................................ 55
4.2 Overview ............................................................................................................................................... 56
4.3 Machine Control Panel ......................................................................................................................... 57
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4.4 Setup Editor .......................................................................................................................................... 58
4.4.1 General information ........................................................................................................................... 58
4.4.2 Setup Data ......................................................................................................................................... 59
4.4.1 Creating a new setup ......................................................................................................................... 60
4.4.1 Compare of machine data .................................................................................................................. 66
4.5 Tuning of the Closed Loop Control .................................................................................................... 67
4.5.1 Overview ............................................................................................................................................ 67
4.5.2 Adjusting closed loop parameter ....................................................................................................... 71
4.5.3 Adjust the Speed Controller ............................................................................................................... 72
4.5.4 Adjust the Position Controller............................................................................................................. 75
4.5.5 Check Nominal Acceleration and Speed ........................................................................................... 77
4.5.6 Adjust Speed Feed Forward .............................................................................................................. 80
4.5.7 Adjust Dither....................................................................................................................................... 83
4.5.8 Examples of Closed Loop Controller Settings ................................................................................... 84
4.5.9 EDC Standalone Closed Loop Controller Setup ................................................................................ 85
4.6 Adjustment ............................................................................................................................................ 87
4.7 Calibration ............................................................................................................................................. 89
4.8 Test Center Light .................................................................................................................................. 90
5 EDC220V/222V/580V HARDWARE-DESCRIPTIONS .................................................................................. 91
5.1 EDC220V Application ........................................................................................................................... 91
5.2 EDC222V Application ........................................................................................................................... 91
5.3 EDC580V Application ........................................................................................................................... 91
5.4 EDC220V/EDC222V Block Diagram .................................................................................................... 92
5.5 EDC580V Block Diagram ..................................................................................................................... 93
5.6 Technical Data – Comparison EDC220V – EDC222V – EDC580V ................................................... 94
5.7 Technical Data of Internal DC Power Amplifier DC160/DC320 ........................................................ 95
5.8 External Connector Description ......................................................................................................... 96
5.8.1 X19 Power supply .............................................................................................................................. 96
5.8.2 X17 USB ............................................................................................................................................ 96
5.8.3 X16 Ethernet ...................................................................................................................................... 97
5.8.4 X8 Debug-interface ............................................................................................................................ 97
5.8.5 X14 Load channel .............................................................................................................................. 98
5.8.6 X15 Analogue load output .................................................................................................................. 99
5.8.7 X7 Incremental / SSI input for crosshead .......................................................................................... 99
5.8.8 X4 Drive interface ............................................................................................................................ 100
5.8.9 X18 ±10V Command Output ............................................................................................................ 102
5.8.10 X18 Current command output .......................................................................................................... 102
5.8.11 X2 Universal-I/O ............................................................................................................................... 103
5.8.12 X10 Safety shield control ................................................................................................................. 104
5.8.13 Synchronization of several EDCs .................................................................................................... 105
5.8.14 X5 RMC ............................................................................................................................................ 106
5.9 Internal Connector Description ........................................................................................................ 107
5.9.1 EDC220V internal connectors.......................................................................................................... 107
5.9.2 EDC580V internal connectors.......................................................................................................... 108
5.9.3 P7 Internal emergency off ................................................................................................................ 109
5.9.4 P17 ON Key ..................................................................................................................................... 110
5.9.5 P19 ON Lamp .................................................................................................................................. 110
5.9.6 P18 ±10V command output ............................................................................................................. 110
5.10 I2/I4-Bus Option-slots ........................................................................................................................ 111
5.10.1 4FAD ................................................................................................................................................ 111
5.10.2 4ETF / 2CFA .................................................................................................................................... 111
5.10.3 4INC / 2INC / 4IO / 4SSI .................................................................................................................. 114
5.10.4 4DA .................................................................................................................................................. 118
5.10.5 4ADA ................................................................................................................................................ 120
5.10.6 2DCA ................................................................................................................................................ 126
5.10.7 2DCEX ............................................................................................................................................. 127
5.11 External Options ................................................................................................................................. 132
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5.11.1 X2-Terminal...................................................................................................................................... 132
5.12 Sensor Plugs ...................................................................................................................................... 147
5.12.1 Analogue Sensor Plugs ................................................................................................................... 147
5.12.2 Incremental / Absolute Sensor Plugs ............................................................................................... 150
5.13 Setup examples for different sensor types ..................................................................................... 152
5.13.1 Incremental rotary position transducer ............................................................................................ 152
5.13.2 Linear incremental position transducer ............................................................................................ 153
5.13.3 Draw wire as position transducer ..................................................................................................... 154
5.13.4 LVDT position transducer ................................................................................................................ 155
5.13.5 Analogue load transducer ................................................................................................................ 156
5.13.6 Analogue pressure transducer ......................................................................................................... 157
5.13.7 Analogue 10V DC Sensor ................................................................................................................ 158
5.13.8 SSI sensor........................................................................................................................................ 159
5.13.9 Serial sensor – Eurotherm ............................................................................................................... 162
5.13.10 Serial sensor – Grado ...................................................................................................................... 163
5.13.11 Serial sensor – AI 808 ...................................................................................................................... 164
5.13.12 Serial sensor – Limess RTSS Video Extensometer ........................................................................ 165
5.13.13 Sensor Limits, Soft Limits, Offset and Tare ..................................................................................... 167
6 HOW TO … ................................................................................................................................................... 169
6.1 How to Linearize a Sensor................................................................................................................. 169
6.2 How to measure load with two pressure transducer at a differential cylinder ............................ 171
6.2.1 Principal diagram of a differential cylinder with two pressure transducer ........................................ 171
6.2.2 Analogue solution ............................................................................................................................ 172
6.2.3 Digital solution .................................................................................................................................. 173
6.3 How to download EDC firmware ....................................................................................................... 175
6.4 How to get Firmware and Tools ........................................................................................................ 176
6.5 How to create and download a user logo ........................................................................................ 177
6.6 How to translate EDC Menu .............................................................................................................. 178
6.7 How to download a language file into EDC ..................................................................................... 179
6.8 How to download a license file ......................................................................................................... 180
