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Parker compax3 T40 用户手册.pdf
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Electromechanical Automation
We reserve the right to make technical changes. 21.06.05 11:55 192-120108N4 C3IxxT40 June 2005
The data contained in this manual correspond to the current status at the time of printing.
Operating instructions Compax3 IxxT40: Cam
Programmable motion control
according to IEC61131-3
192-120108N4 C3IxxT40
June 2005
Release 2004R3-1 (as from Firmware V2.05)
Introduction
2 192-120108N4 C3IxxT40 June 2005
____________________________
Copyright © 2005 Parker Hannifin GmbH EME
All rights reserved.
Windows NT®, Windows 2000™, Windows XP™ are trademarks of Microsoft
Corporation.
EME - Electromechanical Automation Europe
Parker Hannifin GmbH&Co.KG
Electromechanical Automation
P O Box: 77607-1720
Robert-Bosch-Str. 22
D-77656 Offenburg
Tel.: +49 (0)781 509-0
Fax: +49 (0)781 509-98176
DIN EN ISO 9001
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Reg. Nr. 36 38
E-Mail: sales.hauser@parker.com mailto:sales.hauser@parker.com
Internet: www.parker-eme.com http://www.parker-eme.com
Parker Hannifin plc
Electromechanical Automation
Arena Business Centre
Holy Rood Close
Poole, Dorset BH17 7BX UK
Tel.: +44 (0)1202 69 9000
Fax: +44 (0)1202 69 5750
E-mail: sales.digiplan@parker.com mailto:sales.digiplan@parker.com
Internet: www.parker-eme.com http://www.parker-eme.com
Parker Hannifin S. p. A
Electromechanical Automation
Via Gounod 1
I-20092 Cinisello Balsamo (MI), Italy
Tel.: +39 (0)266012459
Fax: +39 (0)2660 12808
E-mail: sales.sbc@parker.com mailto:sales.sbc@parker.com
Internet: www.parker-eme.com http://www.parker-eme.com
EMN - Electromechanical Automation North America
Parker Hannifin Corporation
Electromechanical Automation
5500 Business Park Drive
Rohnert Park, CA 94928
Phone #: (800) 358-9068
FAX #: (707) 584-3715
E-mail: CMR_help@parker.com mailto:CMR_help@parker.com
Internet: www.compumotor.com http://www.compumotor.com
Germany:
England:
Italy:
USA:
Parker EME
Device assignment
General hazards
192-120108N4 C3IxxT40 June 2005 3
Contents
1. Introduction..............................................................................................11
1.1 Device assignment ................................................................................ 11
1.2 Type specification plate ........................................................................ 12
1.3 Safety Instructions................................................................................. 13
1.3.1. General hazards ...........................................................................................13
1.3.2. Safety-conscious working ...........................................................................13
1.3.3. Special safety instructions ..........................................................................14
1.4 Warranty conditions .............................................................................. 14
1.5 Conditions of utilization ........................................................................ 15
1.5.1. Conditions of utilization for CE-conform operation....................................15
1.5.2. Conditions of utilization for UL permission ................................................17
1.5.3. Current on the mains PE (leakage current).................................................18
2. Positioning with IEC61131-3...................................................................19
3. Compax3 device description..................................................................22
3.1 Plug and connector assignment Compax3.......................................... 23
3.1.1. Function of the LEDs on the front panel .....................................................24
3.1.2. Plug and pin assignment complete .............................................................24
3.1.3. Main voltage supply (plug X1) .....................................................................26
3.1.3.1 Power supply plug X1 for 1 AC 230VAC/240VAC devices ..................26
3.1.3.2 Power supply plug X1 for 3AC 230VAC/240VAC devices ...................26
3.1.3.3 Power supply plug X1 for 3AC 400VAC/480VAC devices ...................27
3.1.4. Braking resistor / high voltage DC (plug X2)...............................................28
3.1.4.1 Braking resistor / high voltage supply plug X2 for1AC
230VAC/240VAC devices...................................................................28
3.1.4.2 Braking resistor / high voltage supply plug X2 for 3AC
230VAC/240VAC devices...................................................................28
3.1.4.3 Braking resistor / high voltage supply plug X2 for 3AC
400VAC/480VAC devices...................................................................29
3.1.4.4 Connection of the power voltage of 2 Compax3 3AC devices .............30
3.1.5. Motor / Motor brake (plug X3) ......................................................................31
3.1.6. Resolver / Feedback (connector X13)..........................................................32
3.1.7. Control voltage 24VDC / enable (plug X4)...................................................33
3.1.8. RS232 / RS485 interface (plug X10) .............................................................34
3.1.9. Analog / Encoder (plug X11)........................................................................35
3.1.9.1 Wiring of analog interfaces .................................................................35
3.1.9.2 Connections of the encoder interface .................................................35
3.1.10. Digital inputs/outputs (plug X12).................................................................36
3.1.10.1 Connection of the digital Outputs/Inputs .............................................37
3.1.11. Profibus plug X23 with Interface I20............................................................38
Introduction
General hazards
4 192-120108N4 C3IxxT40 June 2005
3.1.11.1 Adjusting the bus address ..................................................................38
3.1.11.2 Function of the Bus LEDs...................................................................38
3.1.12. CANopen plug X23 with Interface I21..........................................................39
3.1.12.1 Adjusting the bus address ..................................................................39
3.1.12.2 Function of the Bus LEDs...................................................................40
3.2 Installation and dimensions Compax3................................................. 41
3.2.1. Installation and dimensions of Compax3 S0xx V2 .....................................41
3.2.2. Installation and dimensions Compax3 S100 V2 and S0xx V4 ....................42
3.2.3. Installation and dimensions Compax3 S150 V2 and S150 V4 ....................43
3.2.4. Installation and dimensions of Compax3 S300 V4 .....................................44
3.3 Safety function – safe standstill -......................................................... 45
3.3.1. Safety instructions for the “safe standstill“ function .................................47
3.3.2. Application examples for “safe standstill“ .................................................48
3.3.2.1 Sample circuit example of Compax3 devices without fieldbus
option.................................................................................................48
3.3.2.2 Sample circuit example of Compax3 devices with fieldbus option .......53
3.3.2.3 Sample circuit for C3 powerPLmC multi-axis application.....................57
4. Setting up Compax3 ................................................................................61
4.1 Configuration ......................................................................................... 61
4.1.1. Selection of the supply voltage used ..........................................................62
4.1.2. Motor Selection ............................................................................................63
4.1.3. Optimize motor reference point and switching frequency of the
motor current................................................................................................63
4.1.4. Braking Resistor...........................................................................................66
4.1.5. General Drive................................................................................................66
4.1.6. Defining the reference system.....................................................................67
4.1.6.1 Measure reference.............................................................................67
4.1.6.2 Machine Zero.....................................................................................70
4.1.6.3 Travel Limit Settings...........................................................................85
4.1.6.4 Exchange assignment direction reversal / limit switches .....................88
4.1.6.5 Change initiator logic..........................................................................88
4.1.7. Defining jerk / ramps....................................................................................89
4.1.7.1 Ramp upon error and de-energize......................................................89
4.1.8. Monitoring / Limit Settings...........................................................................89
4.1.8.1 Current (Torque) Limit........................................................................89
4.1.8.2 Positioning window - Position reached..............................................90
4.1.8.3 Following error limit............................................................................91
4.1.8.4 Maximum operating speed .................................................................91
4.1.9. Encoder Output............................................................................................92
4.1.9.1 Encoder bypass with Feedback module F12 (for direct drives)............92
4.1.10. Recipe table..................................................................................................93
4.1.11. Configuration name / comments .................................................................93
4.2 Optimization ........................................................................................... 94
4.2.1. Control Loop Dynamics ...............................................................................94
4.2.1.1 Velocity loop stiffness.........................................................................94
4.2.1.2 Velocity loop damping ........................................................................96
4.2.1.3 Velocity Filter .....................................................................................96
4.2.1.4 Advanced control parameters.............................................................97
4.2.2. Input simulation .........................................................................................101
Parker EME
Device assignment
General hazards
192-120108N4 C3IxxT40 June 2005 5
4.2.2.1 Calling up the input simulation..........................................................101
4.2.2.2 Functionality.....................................................................................102
4.2.3. Calibration of the analog input ..................................................................102
4.2.3.1 Offset alignment...............................................................................102
4.2.3.2 Gain alignment.................................................................................103
4.2.4. Turning the motor holding brake on and off.............................................104
4.3 Configuring the master signal sources ............................................. 105
4.3.1. Physical source..........................................................................................105
4.3.1.1 Encoder A/B 5V or step/direction as signal source............................ 105
4.3.1.2 +/-10V Master speed........................................................................107
4.3.2. Internal virtual master................................................................................ 108
4.3.3. HEDA Master signal source.......................................................................108
5. Motion control........................................................................................109
5.1 Programming based on IEC61131-3................................................... 109
5.1.1. Requirements.............................................................................................109
5.1.2. CoDeSys / Compax3 target system (Target Package) ..............................110
5.1.2.1 Program development and test.........................................................110
5.1.2.2 Recipe management ........................................................................110
5.1.3. Languages supported................................................................................111
5.1.4. Function range supported .........................................................................111
5.1.4.1 Operators supported ........................................................................112
5.1.4.2 Standard functions supported...........................................................113
5.1.4.3 Standard function modules supported .............................................. 113
5.1.5. Data types supported................................................................................. 114
5.1.6. Retain Variables ......................................................................................... 114
5.1.7. Recipe table with 9 columns and 32 lines.................................................115
5.1.8. Maximum program size..............................................................................115
5.1.9. Cycle time...................................................................................................115
5.1.10. Access to the Compax3 object directory ..................................................116
5.1.11. Compilation, debugging and down/upload of IEC61131 programs .........116
5.1.12. General rules / timing.................................................................................117
5.1.13. Library constants ....................................................................................... 119
5.2 Status diagrams ................................................................................... 120
5.2.1. Compax3 – status diagram ........................................................................120
5.2.2. Virtual Master ............................................................................................. 121
5.3 Control functions ................................................................................. 122
5.3.1. Energizing the power output stage (MC_Power) ......................................122
5.3.2. Stop (MC_Stop) ..........................................................................................123
5.3.3. Opening the brake (C3_OpenBrake)..........................................................125
5.4 Reading values..................................................................................... 126
5.4.1. Reading the current position (MC_ReadActualPosition)..........................126
5.4.2. Read access to the (C3_ReadArray) array ................................................128
5.4.3. Reading the device status (MC_ReadStatus)............................................ 129
5.5 Motion functions (standard)................................................................ 130
5.5.1. Absolute positioning (MC_MoveAbsolute) ...............................................131
5.5.2. Relative positioning (MC_MoveRelative)...................................................134
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