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史塞克X7000冷光源技术手册(英文).pdf
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史塞克X7000冷光源技术手册(英文
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5900 Optical Court, San Jose, CA 95138
APPROVALS DATE
TITLE
DRAWN
J. Cooper
10/15/04
ORIGINATOR
J. Cooper
10/15/04 X7000 LIGHT SOURCE REPAIR MANUAL
DOC. CONTROL
SIZE DOCUMENT NO. SHEET OF
A
1000-400-755
1
31
REVISIONS REVISIONS
LTR ECN NO. DATE APPROVED LTR ECN NO. DATE APPROVED
A 38474 10/15/04 J. Cooper
Warranty
Stryker Endoscopy warrants the X-7000 Light Source
against defects in both materials and workmanship to the
registered owner at the time of purchase. All components
are covered by the warranty for a period of one year from
the date of purchase.
This warranty does not apply to any unit which has been
the subject of misuse, abuse, neglect, improper installation
or operation or that which has been altered, adjusted, or
tampered with by any person other than Stryker Endos-
copy authorized service personnel.
The customer is responsible for returning the defective
equipment to the factory at his or her own expense.
Stryker Endoscopy or its representative will service the
unit, repair or replace any defective parts thereof, and
return the unit.
If, upon examination, it is determined that the fault has
been caused by misuse or abnormal conditions of opera-
tion, the repairs will be billed to the customer in the same
manner as out-of-warranty repairs.
Products repaired by Stryker Endoscopy will be issued a 30
day repair warranty against defects in both materials and
workmanship, provided the original warranty period has
expired. This warranty applies only to products that have
been repaired by Stryker. Instruments submitted due to
defects in materials and workmanship during the warranty
period will be repaired at no charge to the customer.
The warranty as set forth herein is exclusive and in lieu of
all other warranties, remedies, obligations, and liabilities of
Stryker Endoscopy Inc., expressed or implied, including
the implied warranties of merchantability and fitness for
use and of consequential damages. These products are
being sold only for the purpose described herein, and such
warranty only runs to the original purchaser. In no event
shall Stryker Endoscopy be liable for any breach of war-
ranty in any amount exceeding the purchase price of the
product.
No agent, employee or representative of Stryker Endoscopy
has the authority to bind the Company to any other war-
ranty, affirmation, or representation concerning this
instrument.
This warranty is valid only to the original purchaser of
Stryker Endoscopy products directly from Stryker Endos-
copy or from a Stryker Endoscopy authorized agent. The
warranty cannot be transferred or assigned by the original
purchaser.
The X-7000 Light Source warranty is void if any WARN-
INGS, CAUTIONS, or NOTES are disregarded.
All Stryker products are warranted against defects in mate-
rials and workmanship.
© Stryker and Stryker Endoscopy are registered trade-
marks of Stryker Corporation.
Table of Contents
1.0 INTRODUCTION
1.1 Scope.........................................................................................................................................................................................1
1.2 Responsibility...........................................................................................................................................................................1
1.3 Upgrades...................................................................................................................................................................................1
1.4 Equipment Overview...............................................................................................................................................................1
1.5 Service Options........................................................................................................................................................................1
1.6 Maintenance Precautions........................................................................................................................................................1
1.7 Factory Service Instructions...................................................................................................................................................2
1.8 Required Equipment...............................................................................................................................................................2
1.9 Required Skills.........................................................................................................................................................................2
1.10 Required Replacement Components..................................................................................................................................2
2.0 DIAGNOSTICS AND CORRECTIVE MAINTENANCE
2.1 General Recommendations....................................................................................................................................................3
2.2 Power Requirements...............................................................................................................................................................3
2.3 Ambient Requirements...........................................................................................................................................................3
2.4 Connections and Wiring.........................................................................................................................................................3
2.5 Verify Operation......................................................................................................................................................................3
3.0 REPAIR CHECKLIST AND MATRIX
3.1 Diagnostic Analysis Checklist................................................................................................................................................5
3.2 Repair Matrix ..........................................................................................................................................................................6
4.0 COMPONENT REMOVAL AND REPAIR
4.1 Component Replacement Instructions.................................................................................................................................7
4.1.1 Component Removal Table.................................................................................................................................7
4.1.2 Individual Replacement Instructions.................................................................................................................8
4.2 Console Cover Removal ..........................................................................................................................................................8
4.3 Power Source Components...................................................................................................................................................9
4.3.1 Control Board Replacement...............................................................................................................................9
4.3.2 Lamp Ballast Replacement.................................................................................................................................10
4.3.3 AC Inlet Board Replacement.............................................................................................................................11
4.3.4 Ballast Fan Replacement....................................................................................................................................12
4.4 Light Source Components....................................................................................................................................................12
4.4.1 Bulb Fan Replacement........................................................................................................................................12
4.4.2 Bulb Board Replacement...................................................................................................................................13
4.4.3 Shutter Replacement..........................................................................................................................................13
4.4.4 Hot Mirror Replacement...................................................................................................................................13
4.4.5 Motor Mount Replacement..............................................................................................................................14
4.4.6.1 Motor Replacement.........................................................................................................................................15
4.4.6.2 Integrating Rod Replacement........................................................................................................................15
4.5 Front Panel Components......................................................................................................................................................16
4.5.1 Jaw Handle Replacement...................................................................................................................................16
4.5.2 Potentiometer Knob Replacement....................................................................................................................16
4.5.3 Front Panel Replacement...................................................................................................................................17
4.5.4 Jaw Assembly Replacement...............................................................................................................................17
4.5.5 Power Switch Replacement................................................................................................................................18
4.5.6 Display Board Replacement..............................................................................................................................18
4.6 Fuse Replacement..................................................................................................................................................................19
4.6.1 Rear Panel Fuses..................................................................................................................................................19
5.0 ELECTRONIC PROCEDURES
5.1 Required Skills.......................................................................................................................................................................20
5.2 Alignment and Calibration..................................................................................................................................................20
6.0 FINAL ASSEMBLY AND TESTING
6.1 Required Skills.......................................................................................................................................................................21
6.2 Assembly.................................................................................................................................................................................21
6.3 Electrical Current Leakage Test...........................................................................................................................................21
6.4 Hi-Pot Test..............................................................................................................................................................................22
7.0 APPENDIX
7.1 Assembly Diagram................................................................................................................................................................23
7.2 Parts Listing............................................................................................................................................................................23
7.3 Reference Documents...........................................................................................................................................................23
8.0 WARRANTY
..................................................................................................................................................................................................................24
9.0 SERVICE
..................................................................................................................................................................................................................24
10.0 OTHER SERVICE
..................................................................................................................................................................................................................25
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