Microcontroller
Hexagon Application Kit
For XMC4000 Family
Board User‘s Manual
Revision 1.0, 2012-09-21
MOT_GPDLV-V2
General Purpose Motor Drive Card
Edition 2012-09-21
Published by
Infineon Technologies AG
81726 Munich, Germany
© 2012 Infineon Technologies AG
All Rights Reserved.
Legal Disclaimer
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all
warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual
property rights of any third party.
Information
For further information on technology, delivery terms and conditions and prices, please contact the nearest
Infineon Technologies Office (www.infineon.com).
Warnings
Due to technical requirements, components may contain dangerous substances. For information on the types in
question, please contact the nearest Infineon Technologies Office.
Infineon Technologies components may be used in life-support devices or systems only with the express written
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the
failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life
support devices or systems are intended to be implanted in the human body or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other
persons may be endangered.
MOT_GPDLV-V2
General Purpose Motor Drive Card
Template: IFX_Template_2011-02-24.dot
Revision History
Page or Item
Subjects (major changes since previous revision)
Revision 1.0,
2012-09-21
Initial release
Trademarks of Infineon Technologies AG
AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™,
CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™,
EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™,
ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™,
PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™,
SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™.
Other Trademarks
Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™,
PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by
AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum.
COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™
of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium.
HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™
of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR
STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc.
MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc.
MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE
OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc.
Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of
Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd.
Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc.
TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company
Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments
Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex
Limited.
Last Trademarks Update 2011-02-24
MOT_GPDLV-V2
General Purpose Motor Drive Card
Table of Contents
Board Users Manual 4 Revision 1.0, 2012-09-21
Table of Contents
Introduction ............................................................................................................................................................ 7
1 Overview ............................................................................................................................................. 7
1.1 Key Features ........................................................................................................................................ 7
1.2 Block Diagram ...................................................................................................................................... 8
2 Hardware Description ........................................................................................................................ 9
2.1 Power Supply ..................................................................................................................................... 10
2.2 Satellite Connector ............................................................................................................................. 11
2.3 Gate Driver and Power Stage ............................................................................................................ 13
2.4 Voltage and Current Measurements .................................................................................................. 15
2.4.1 Phase Current Measurement ............................................................................................................. 15
2.4.2 Phase Voltage Measurement ............................................................................................................. 15
2.5 Resolver Interface .............................................................................................................................. 16
2.6 Encoder and Hall Interface ................................................................................................................. 18
3 Production Data................................................................................................................................ 19
3.1 Schematics ......................................................................................................................................... 19
3.2 Components Placement and Geometry ............................................................................................. 23
3.3 List of Material .................................................................................................................................... 24
MOT_GPDLV-V2
General Purpose Motor Drive Card
List of Figures
Board Users Manual 5 Revision 1.0, 2012-09-21
List of Figures
Figure 1 Block Diagram of the General Purpose Motor Drive Card ................................................................... 8
Figure 2 General Purpose Motor Drive Card...................................................................................................... 9
Figure 3 Block Diagram of the Power Circuit ................................................................................................... 10
Figure 4 Connection to the CPU Board ............................................................................................................ 11
Figure 5 Pin Mapping on ACT Satellite Connector .......................................................................................... 11
Figure 6 Pin Mapping to XMC4500 on CPU Board CPU_45A-V2 ................................................................... 12
Figure 7 Block Diagramm of the Gate Driver and the Power Stage ................................................................ 14
Figure 8 Measurement of Voltages and Currents ............................................................................................ 15
Figure 9 Connection Scheme of the Resolver Connector ................................................................................ 16
Figure 10 Resolver Excitation Circuit ................................................................................................................. 16
Figure 11 Resolver Modulator Circuit ................................................................................................................. 17
Figure 12 Encoder Connector for differential encoder signals ........................................................................... 18
Figure 13 Encoder Line Receiver (differential signals) and hall interface .......................................................... 18
Figure 14 Satellite Connector, Power Supply..................................................................................................... 20
Figure 15 Gate Driver, Power Stage, Shunt Amplifier, Motor Connector ........................................................... 21
Figure 16 Resolver, Encoder, Hall Connector .................................................................................................... 22
Figure 17 Components Placement and Geometry ............................................................................................. 23
