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2019 APMCM summary sheetMelting Representation Model of Silicon Dioxide Analyzed
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Team # 91237
Team Number : APMCM91237
Problem Chosen : A
2019 APMCM summary sheet
Melting Representation Model of Silicon Dioxide Analyzed Based on Image
The melting temperature of silicon dioxide is very high and the service life of
conventional testing equipment in the environment is very short.If we can figure
out the rate of melting from the picture, we can indirectly improved the direct
fiber forming technology of blast furnace slag. This paper based on SFS model
and Edge Detection makes a quantitative analysis of the actual melting rate of
silicon dioxide.And we has achieved the desired result.
For the Question1, First we convert the original image into a grayscale im-
age, and then we set up a loop that includes deepening the edges of the image
through the Adjustment of image pixel value. Next we extract the image edges
by Laplace transform. After that we added the inverse image of the grayscale
image to the image edges to generate an image with obvious edges. When get-
ting an image with obvious edges, we stop the loop. Besides we binarize the
image and remove the noise with pixel values less than a certain value to obtain a
complete silica image. Finally, we calculate the position of the centroid and draw
a trajectory image.
For the Question 2,based on the model established by the first question.We
analyzed the data for question 1 respectively calculated the relationship between
the cross-sectional area of silicon dioxide and time in the first 101 images.At the
same time we also calculate the relationship between the perimeter of silicon
dioxide melt and time.But we don’t think the perimeter is representative.
For the Question3, according to the physical data in question 1 and question
2, we got 2D data. If we want to build a 3D data model, we need to find the
height value of each pixel in the plane coordinate system, so as to draw the 3D
model. SFS is an algorithm to calculate the height value. By constructing the
relationship between the light source and the image, three important parameters
are calculated inclination φ, deflection θ and the derivative of the image gray
level. We can use these three parameters to calculate the predicted height value,
and then plot the calculation, we get the final result.
Keywords:Silicon dioxide;Edge detection;Convolution; Laplace; centroid; SFS
Contents
1 Introduction············································ 1
1.1 Background · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · ·· · · · · · · · · · · · 1
1.2 Problem Restatement · · · · · · · · · · · · · · · · · ·· · · · · · · · · · · · · · ·· 1
2 Problem Analysis ······································ 1
2.1 Step1: Data sieving ·· · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · 2
2.2 Step2: Design algorithms to extract edges · · · · · ·· · · · · · · · · · 2
2.3 Step3: Processing data · · · · · · · · · · · · · · · · · · · ·· · · · · · · · · · · · · 2
2.4 Step4: Build SFS model · · · · · · · · · · · · · · · · · ·· · · · · · · · · · · · · · 2
2.5 Step5: Build 3D model · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · 3
3 Assumptions ··········································· 3
4 Establishment and Solution of Question 1 and Ques-
tion 2 ··················································· 4
4.1 Establishment of Model · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · 4
4.1.1 Edge detection· · · · · ·· · · · · · · · · · · · · · ·· · · · · · · · · · · · · 4
4.1.2 The method of Second derivative ··· · · · · · · · · · · · · · · 4
4.1.3 Adjustment of image pixel value · · · · · · · ·· · · · · · · · · · 5
4.1.4 Convolution· · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · ·· 7
4.2 Solution of Question1 and Question2 · · · · · · · · · · · · · · · · · · · · 8
4.2.1 Solution of Question1· · · · · ·· · · · · · · · · · · · · · ·· · · · · · · 9
4.2.2 Solution of Question2· · · · · ·· · · · · · · · · · · · · · ·· · · · · · · 12
5 Establishment and Solution of Question 3············ 13
5.1 Symbols and Definitions · · · · · · · · · · · ·· · · · · · · · · · · · · · ·· · · · 13
5.2 SFS model establishment · ·· · · · · · · · · · · · · · ·· · · · · · · · · · · · · · 14
5.2.1 Slant and tilt· · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · ·· · 14
5.2.2 Gradient space· · · · · · · · · · ·· · · · · · ·· · · · · · · · · · · · · · ·· 15
5.2.3 Lambertian reflector· · · · · · · · · · · · · · ·· · · · · · · · · · · · · · 16
5.2.4 Generation of reflection graph function R · · · · · · · · ·· 17
5.3 Solutions to SFS model problems ···· · · · · · · · · · · · · · ·· · · · · · 17
5.3.1 Transformation formula of light source coordinate
system and object imaging coordinate system···· · · · 18
5.3.2 Derivative of image grayscale· · · · · · · · · · ·· · · · · · · · · · 18
5.3.3 θ of the normal vector in the light source coordinate
system· · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · ·· · · · · 19
5.3.4 The φ of the normal vector in the light source coor-
dinate system· · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · 19
5.3.5 Find the height z value · · · ·· · · · · · · · · · · · · · · · · · · · · · 19
5.3.6 Results analysis· · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · 20
6 Strength and Weakness ································ 23
6.1 Strength · · · · · · · · · · · · · ·· · · · · · · · · · · · · · ·· · · · · · ·· · · · · · · · · 23
6.2 Weakness · · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · ·· · · · · · · 23
Appendices ············································· 24
Team # 91237
1 Introduction
1.1 Background
Iron tailings are the main component of industrial solid waste. In the past
few decades, the accumulation of iron tailings has been increasing. According to
statistics, iron tailings annual discharge reached more than 10 billion tons around
the world, and the amount of tailings stored in China is nearly 5 billion tons. At
present, the comprehensive utilization rate of tailings in China is only 7%, the
problem of recycling and utilization has been widely concerned by the whole
society. Smelting of iron tailings has become an urgent problem to be solved.
The main component of iron tailings is silicon dioxide, which is the hardest
part of iron tailings to melt. The melting behavior of silicon dioxide is needed
to represent the melting behavior of iron tailings in industry. However, the high
temperature of the molten tank is more than 1500 Degrees Celsius , which can
cause damage to the equipment being tested.
In order to solve the problem, a relevant research group obtained the dy-
namic visual data of silicon dioxide in the high-temperature molten pool, and ob-
served the real-time melting rate of silicon dioxide in the time sequence through
video analysis.
1.2 Problem Restatement
Based on the following analysis on the image in the attachment ,we need to
accomplish the following three questions:
Question1: Analyze the melting behavior of silicon dioxide by tracking the
target firstly and stablish a mathematical model to track the centroid position of
silicon dioxide particles during the melting process, and present the motion trail
of centroid of silicon dioxide.
Question2: Establish indexes which represent the edge outline characteristics
of silicon dioxide (such as shape, perimeter, area, generalized radius, etc.). And
they can represent the melting process of silicon dioxide.
Question3: Use mass and 3D volume and estimate the actual melting rate of
silicon dioxide based on edge outline characteristic indexes of silicon dioxide in
Question2.
2 Problem Analysis
The target of this problem is to study the morphology of silicon dioxide at
temperature above 1500 degrees Celsius. By analyzing 114 photos, we describe
Team # 91237
the upcoming melting of silica from different perspectivesincluding the change of
its center of mass, area and other physical propertiesto construct its motion curve
in corundum crucible. After a series of studies, we build a 3D model based on
data from 2D flat images, and calculate the melting rate.Then,we infer its physical
and chemical properties. The experiment is of great significance for studying
silicon dioxide and iron tailings.
We break the problem down into four steps:
2.1 Step1: Data sieving
There are 114 images in the whole data set. We need to observe the morphol-
ogy of silicon dioxide in each image, eliminate dirty data, and unify the color of
each image. This step is the data preprocessing for the normal follow-up experi-
ment.
2.2 Step2: Design algorithms to extract edges
To extract physical data such as the center of mass and cross-sectional area
of silica, we need to outline the edges of silica in each image. As far as the image
itself is concerned, artificially sketching the outline of the material is a solution,
but this solution takes a long time and the data is not accurate.So,we must design
the appropriate algorithm to get accurate data. We think the edge detection al-
gorithm is an ideal solution to this problem. As for the edge detection algorithm,
we proposed three models, each of which has its advantages and disadvantages.
Finally, we chose two of them to design the algorithm, and achieved good results.
2.3 Step3: Processing data
After applying our algorithm, each image is input, and a binary image can
be output. The black part represents the detected Silicon dioxide melt. We sum-
marize each output image to obtain the center of mass, area, perimeter and other
data. Based on this data analysis, the motion curve of silicon dioxide melt in
corundum crucible can be characterized, and the change of its cross-sectional area
can also be described.
2.4 Step4: Build SFS model
Reconstructing 3D image based on a single image is the main research of this
step. We built the SFS (shape from shading) model to solve the problem accord-
ing to the lighting conditions. Based on the Lambertian reflector [1], the reflection
graph function is given by the SFS model. Then the model converts the reflection
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