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BU-67103U
BU-67X02U
AceXtreme
®
1553/429
USB Avionics Device
Hardware Manual
© 2008, 2010 Data Device Corporation. All trademarks are the property of their respective owners.
Model: BU-67X02/3U
For more information: www.ddc-web.com/BU-67103U
Applications
• Box Level Troubleshooting
• Simulation
• Portable Test Equipment
• Flight Line and Diagnostic Testing
• Software Development
• System Integration
• Automatic Test Applications (ATP)
Compact, reliable, and easy-to-use, DDC’s USB Avionics Device family provide a small, yet powerful solution for
interfacing to MIL-STD-1553 and ARINC 429 data buses. The devices are ideal for users requiring portability, combined
with the flexibility of a USB interface. DDC’s common test/embedded software API increases productivity, allowing
your test and embedded designs to be generated from a common source.
Custom Design Capability - DDC can customize designs for all
cards, ranging from simple modifications of standard products to
fully customized solutions for commercial, military, aerospace,
and industrial applications.
DDC's Data Networking Solutions
MIL-STD-1553 | ARINC 429 | Fibre Channel
As the leading global supplier of data bus components, cards, and software solutions for the military, commercial,
and aerospace markets, DDC’s data bus networking solutions encompass the full range of data interface
protocols from MIL-STD-1553 and ARINC 429 to USB, and Fibre Channel, for applications utilizing a spectrum of
form-factors including PMC, PCI, Compact PCI, PC/104, ISA, and VME/VXI.
DDC has developed its line of high-speed Fibre Channel and Extended 1553 products to support the real-time
processing of field-critical data networking netween sensors, compute notes, data storage displays, and weapons
for air, sea, and ground military vehicles.
Whether employed in increased bandwidth, high-speed serial communications, or traditional avionics and ground
support applications, DDC's data solutions fufill the expanse of military requirements including reliability,
determinism, low CPU utilization, real-time performance, and ruggedness within harsh environments. Out use of
in-house intellectual property ensures superior mutli-generational support, independent of the life cycles of
commercial devices. Moreover, we maintain software compatibility between product generations to protect our
customers' investments in software development, system testing, and end-product qualification.
DDC provides an assortment of quality MIL-STD-1553 commercial, military, and COTS grade cards and
components to meet your data conversion and data interface needs. DDC supplies MIL-STD-1553 board level
products in a variety of form factors including AMC, USB, PCI, cPCI, PCI-104, PCMCIA, PMC, PC/104, PC/104-
Plus, VME/VXI, and ISAbus cards. Our 1553 data bus board solutions are integral elements of military, aerospace,
and industrial applications. Our extensive line of military and space grade components provide MIL-STD-1553
interface solutions for microprocessors, PCI buses, and simple systems. Our 1553 data bus solutions are
designed into a global network of aircraft, helicopter, and missle programs.
DDC also has a wide assortment of quality ARINC-429 commercial, military, and COTS grade cards and
components, which will meet your data conversion and data interface needs. DDC supplies ARINC-429 board
level products in a variety of form factors including AMC, USB, PCI, PMC, PCI-104, PC/104 Plus, and PCMCIA
boards. DDC's ARINC 429 components ensure the accurate and reliable transfer of flight-critical data. Our 429
interfaces support data bus development, validation, and the transfer of flight-critical data aboard commercial
aerospace platforms.
MIL-STD-1553
ARINC 429
DDC has developed its line of high-speed Fibre Channel network access controllers and switches to support the
real-time processing demands of field-critical data networking between sensors, computer nodes, data storage,
displays, and weapons, for air, sea, and ground military vehicles. Fibre Channel's architecture is optimized to
meet the performance,reliability, and demanding environmental requirements of embedded, real time, military
applications, and designed to endure the multi-decade life cycle demands of military/aerospace programs.
Fibre Channel
DATA DEVICE CORPORATION
Data Device Corporation BU-67X02/3U Manual
www.ddc-web.com
Rev N-9/13
i
BU-67X02/3U AceXtreme
®
1553/429 USB AVIONICS DEVICE
HARDWARE MANUAL
MN-67102UX-001
The information provided in this Manual is belived to be accurate; however, no
responsibility is assumed by Data Device Corporation for its use, and no license or rights are
granted by implication or otherwise connection therewith.
Specifications are subject to change without notice.
Please visit our Web site at
http://www.ddc-web.com/ for the latest information.
All rights reserved. No part of this Manual may be reproduced or transmitted in any form or
by any mean, electronic, mechanical photocopying recording, or otherwise, without the
prior written permission of Data Device Corporation.
105 Wilbur Place
Bohemia, New York 11716-2426
Tel: (631) 567-5600, Fax: (631) 567-7358
World Wide Web -
http://www.ddc-web.com
For Technical Support - 1-800-DDC-5757 ext. 7771
United Kingdom - Tel: +44-(0)1635-811140, Fax: +44-(0)1635-32264
France - Tel: +33-(0)1-41-16-3424, Fax: +33-(0)1-41-16-3425
Germany Tel: +49-(0)89-15 00 12-11, Fax: +49-(0)89-15 00 12-22
Japan - Tel: +81-(0)3-3814-7688, Fax: +81-(0)3-3814-7689
Asia - Tel: +65-6489-4801 © 2008 Data Device Corp.
RECORD OF CHANGE
Data Device Corporation BU-67X02/3U Manual
www.ddc-web.com
Rev N-9/13
ii
Revision Date Pages Description
A
02/2009
All
Initial Release
B
06/2009
33 - 35
Added table 7. Inserted section 5.10. Minor edit to
table 6.
C
10/2009
4, 33, 36
Modified accessory part numbers, updated Tables
7 & 8.
D
01/2010
6, 10, 13, 28
Environmental Qualification information entered.
RT Address Selection section modified. Updated
format. Order information added.
E 04/2010 All Updates to missing source links
F 05/2010 26 Update to part number in Figures 8 & 9 title.
G
09/2010 34
changing the text to: The discrete I/O signals can
be used for a variety of applications, including
triggering software events, indicating status, or
general-purpose use.
H 3/2011 22, 24, 30, 36
Updated Table 4 and Table 6. Updated section 4.2.2
and 5.4.4. Added Windows Vista/7
J 5/2011 32-39, 47, 48
Updates to tables 4 and 5, Windows notes. Update to
table 6, pin 9. Update to Section 2: Overview. Added
Appendix A. Added new part number option, BU-
67202U, added new section 5.5.
K 6/2011 49 Update to Order information
L 5/2012 7, 28, 50 Update mounting bracket information, Update figure 9.
M 4/2013 7, 27 Updated power adapter part number
N 9/2013 49 Updated note for ordering information
TABLE OF CONTENTS
Data Device Corporation BU-67X02/3U Manual
www.ddc-web.com
Rev N-9/13
iii
1 PREFACE ............................................................................................................. 1
1.1 Text Usage .................................................................................................................. 1
1.2 Standard Definitions .................................................................................................... 1
1.3 Trademarks ................................................................................................................. 1
1.4 What is included in this manual? ................................................................................. 1
1.5 Technical Support ....................................................................................................... 2
2 OVERVIEW .......................................................................................................... 3
2.1 Features ...................................................................................................................... 3
2.2 System Requirements ................................................................................................. 8
2.3 Applications ............................................................................................................... 10
2.4 Environmental Qualifications ..................................................................................... 10
2.5 BU-67X02UX Specifications ...................................................................................... 10
2.6 BU-67103UX Specifications ...................................................................................... 14
2.7 MIL-STD-1553 Channels ........................................................................................... 17
2.8 Data Streaming Engine ............................................................................................. 17
2.9 Digital Discrete I/Os................................................................................................... 17
2.10 IRIG-B Time Code Support ....................................................................................... 17
2.11 ARINC 429 Channels ................................................................................................ 18
2.12 Optional Software Tools ............................................................................................ 18
3 HARDWARE INSTALLATION/REMOVAL ........................................................ 19
3.1 BU-67X02U Module Installation................................................................................. 19
3.2 BU-67103U Module Installation ................................................................................. 21
3.3 Module Removal ....................................................................................................... 22
4 SOFTWARE INSTALLATION ............................................................................ 23
4.1 MIL-STD-1553 Software Overview ............................................................................ 23
4.2 ARINC 429 Software Overview ................................................................................. 24
4.3 Testing the Installation .............................................................................................. 25
4.4 Updating the Flash Firmware .................................................................................... 26
5 DETAILED DESIGN AND ARCHITECTURE ..................................................... 27
5.1 Hardware Configuration and Operation ..................................................................... 27
5.2 Power Supply ............................................................................................................ 27
5.3 Mechanical Outlines .................................................................................................. 28
5.4 1553 Architecture ...................................................................................................... 29
5.5 Test and Simulation ToolKit (Multi-Function Only) ..................................................... 34
5.6 ARINC Controller Architecture ................................................................................... 40
5.7 Discrete Digital I/O .................................................................................................... 43
5.8 1 Pulse-per-Second (PPS) Output ............................................................................. 43
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