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INCH-POUND
MIL-STD-186F (MI)
20 February 2002
SUPERSEDING
MIL-STD-186E (MI)
30 September 1991
DEPARTMENT OF DEFENSE STANDARD
MANUFACTURING PROCESS
PROTECTIVE FINISHING FOR ARMY MISSILE WEAPON SYSTEMS
AMSC N/A AREA MFFP
DISTRIBUTION STATEMENT A. Approved for public release; distribution is
unlimited.
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MIL-STD-186F (MI)
ii
FOREWORD
1. This military standard is approved for use by the U.S. Army Aviation and Missile
Command, Department of the Army, and is available for use by all Departments and
Agencies of the Department of Defense.
2. Beneficial comments (recommendations, additions, deletions) and any pertinent
data which may be of use in improving this document should be addressed to:
Commander, U.S. Army Aviation and Missile Command, ATTN: AMSAM-RD-SE-TD,
Redstone Arsenal, AL 35898-5000, by using the Standardization Document
Improvement Proposal (DD Form 1426) appearing at the end of this document or by
letter.
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MIL-STD-186F (MI)
iii
CONTENTS
PARAGRAPH PAGE
1. SCOPE 1
1.1 Scope 1
1.2 Selection of finishing system 1
2. APPLICABLE DOCUMENTS 2
2.1 General
2.2 Government documents 2
2.2.1 Specifications, standards and handbooks 2
2.2.2 Other Government documents, drawings and
publications 6
2.3 Non-Government publications 6
2.4 Order of precedence 16
3. DEFINITIONS 17
3.1 Definitions 17
3.2 Exterior surfaces 17
3.3 Hermetically sealed 17
3.4 Supplier 17
3.5 Nonreparable 17
3.6 Similar and dissimilar metals 17
4. GENERAL REQUIREMENTS 18
4.1 Applicability of requirements 18
4.2 Design usage 18
4.3 Materials 18
4.4 Finishing requirements 18
4.5 Surfaces 18
4.6 Cleaning of surfaces 18
4.7 Organic soil removal 19
4.7.1 Recommended Cleaning Materials 19
4.8 Painting 19
4.9 Plating 19
4.10 Metal coupling compatibility 19
4.10.1 Reduction of corrosion at faying surfaces 19
4.11 Weapon system prohibitions 19
4.12 Magnesium alloys 21
4.13 Tubing 21
4.13.1 Plumbing lines 21
4.13.2 Copper, corrosion-resisting, and head-resisting alloy 21
tubing
4.13.3 Steel, aluminum, and magnesium alloy tubing (small) 21
4.13.4 Steel, aluminum, and magnesium alloy tubing (large) 22
4.14 Rivets and threaded fasteners 22
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MIL-STD-186F (MI)
iv
CONTENTS
PARAGRAPH PAGE
4.15 Star washers 22
4.16 Cadmium plating 22
4.17 Cables, chains, close-wound springs 22
4.18 Plastics 22
4.19 Elastomers 22
4.20 Wire covering 23
4.21 Lubrication 23
4.22 Identification marking 23
4.23 Drainage 23
4.24 Standard parts - Government standard parts (bolts,
nuts, screws, washers, etc.) 23
4.25 Application to previously painted surfaces 23
4.25.1 Surface preparation 23
4.25.2 Finishing procedures 24
4.25.2.1 Epoxy primer 24
4.25.2.2 Application methods 24
4.25.2.3 Film thickness 24
4.25.3 Safety 24
5. DETAILED REQUIREMENTS 25
5.1 Cleaning requirements 25
5.1.1 General 25
5.1.1.1 Corrosion and heat resisting metals 25
5.1.1.2 Flux removal 25
5.1.1.3 Rinsing 25
5.1.2 Aluminum and its alloys 25
5.1.3 High-hardness steels 25
5.1.4 Low-hardness steels 25
5.1.5 Magnesium and its alloys 26
5.1.6 Titanium and its alloys 26
5.1.7 Copper, brass, cadmium, tin 26
5.1.8 Wood 26
5.2 Surface treatments 26
5.2.1 Aluminum and aluminum alloys 26
5.2.1.1 Electrically conductive surfaces 26
5.2.1.2 Surface treatment of assemblies 26
5.2.1.3 Touch-up 26
5.2.2 Magnesium alloys 27
5.2.2.1 Method 27
5.2.2.2 Touch-up 27
5.2.3 Iron and steel 27
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MIL-STD-186F (MI)
v
CONTENTS
PARAGRAPH PAGE
5.2.4 Corrosion and heat resistant alloys 27
5.2.5 Cadmium 27
5.2.6 Copper and copper alloys 27
5.2.7 Tin 28
5.2.8 Wood 28
5.3 Metallic coatings 28
5.3.1 Cadmium plating 28
5.3.2 Vacuum deposited cadmium 29
5.3.3 Chromium plating 29
5.3.4 Black chromium plating 29
5.3.5 Porous chromium plate 29
5.3.6 Nickel plating 29
5.3.7 Black nickel plating 29
5.3.8 Electroless nickel coating 30
5.3.9 Tin, and/or alloy plating (coating) 30
5.3.9.1 Tin plating (coating) 30
5.3.9.2 Hot-dip, tin, tin alloy coatings 30
5.3.10 Tin-cadmium plating 30
5.3.11 Silver plating 30
5.3.12 Gold plating 30
5.3.13 Rhodium plating 30
5.3.14 Palladium coating 30
5.3.15 Copper plating 30
5.3.16 Selective engineering plating (brush) 31
5.4 Nonmetallic coatings 31
5.4.1 Phosphate treatments 31
5.4.2 Black oxide treatment 31
5.4.3 Hard anodic coatings for aluminum and its alloys 31
5.4.4 Metallo-ceramic and ceramic coatings 31
5.5 Organic coatings 31
5.5.1 General priming and painting of surfaces 31
5.5.2 Equipment and facilities 31
5.5.2.1 General 32
5.5.2.2 Spray equipment 32
5.5.2.3 Personnel safety requirements 32
5.5.2.4 Electrical grounding 32
5.5.2.5 Infrared lamps 33
5.5.3 Preparation of surfaces 33
5.5.3.1 Cleaning, general 33
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