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毕业设计(论文)-饺子机全程自动化的设计.docx
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毕业设计(论文)-饺子机全程自动化的设计.docx
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摘 要
本毕业的设计完成了“饺子机设计”,设计的目的是实现了将饺子的生产从手工劳动到
机械化生产的转变。通过观察饺子手工生产的过程以及借鉴国内外相关食品的成型机械
的结构特点,采用成型盘作为成型元件、螺旋机构作为面料输送元件、滑片泵作为输馅
元件的灌肠式滚切成型原理设计饺子机。该种成型原理生产的效率高,可以实现连续式
生产,也因此在食品机械中得到了广泛应用。本次设计动力源使用电动机、主要变速机
构使用了蜗轮蜗杆减速器、动力分配机构使用了分流轴的传动方式,并对传动系统中大
部分的传动部件进行了设计和校核,同时绘制了饺子机的主要零部件图纸以及总体装配
图纸。
关键词: 饺子;食品机械;成型盘;螺旋机构
![](https://csdnimg.cn/release/download_crawler_static/87969212/bg2.jpg)
Abstract
This graduation design accomplished “the design of dumpling producing machine”.
The purpose of this designing is to realize the improvement of the dumpling production
method from manual labor to machine manufacturing. Based on the observation of the
manual labor process of the dumpling production and the reference of the analogous
food shaping machinery’s configuration in home and abroad, with which the shaping
principle to design the dumpling producing machine and also with the shaping wheel
for shaper, screw mechanism for dough transporter and vane pump for stuff
transporter. Greater production efficiency and continuous production can be realized by
this shaping principle, therefore, it can be widely applied in food machinery industry.
This design adapt the electric motor for power, worm reducer for main speed change
transmission and shunt shaft for power allocation mechanism as well as to make
design and check on most of the driver units in driver system. Besides, both the main
parts and the assembly drawing have been rendering.
Key words:dumpling, food machinery, shaping wheel, screw mechanism
![](https://csdnimg.cn/release/download_crawler_static/87969212/bg3.jpg)
目录
摘要 ...............................................................................................................................................................Ⅰ
Abstract ........................................................................................................................................................Ⅱ
1 绪论.............................................................................................................................................................1
1.1 包馅(夹馅)食品机械的应用前景和发展现状...............................................................................1
1.2 饺子机的相关介绍、研制意义和目标、未来的发展方向 .........................................................2
1.2.1 饺子机的介绍 ......................................................................................................................2
1.2.2 饺子机的研制意义和目标及未来的发展方向 ..................................................................2
2 机械系统总体方案的拟定.........................................................................................................................3
2.1 动力系统的拟定..............................................................................................................................3
2.2 传动系统的拟定..............................................................................................................................3
2.3 执行机构的拟定..............................................................................................................................4
3 工作机构运动需求分析及初步设计.........................................................................................................5
3.1 饺子模型的建立与分析..................................................................................................................5
3.2 生产效率与成型盘的设计 .............................................................................................................6
3.3 横、竖蛟龙的设计计算 .................................................................................................................7
3.3.1 竖绞龙的设计计算 ..............................................................................................................7
3.3.2 横绞龙的设计计算 ..............................................................................................................7
3.4 供馅泵的设计 .................................................................................................................................8
3.4.1 供馅装置局部装配图...........................................................................................................8
3.5 出面嘴的设计 .................................................................................................................................9
4 传动系统的设计计算...............................................................................................................................10
![](https://csdnimg.cn/release/download_crawler_static/87969212/bg4.jpg)
4.1 传动比的分配 ...........................................................................................................................10
4.1.1 电动机转速的确定 ...........................................................................................................10
4.1.2 传动比的总体分配及各轴转速的确定 ...........................................................................10
4.1.3 确定各个执行部件所需的功率 .......................................................................................10
4.2 蜗轮蜗杆传动副的设计 ..............................................................................................................11
4.2.1 设计要求 ...........................................................................................................................11
4.2.2 初选参数及材料 ...............................................................................................................11
4.2.3 初步计算 ...........................................................................................................................11
4.2.4 根据齿面接触疲劳强度条件设计蜗轮蜗杆副 ...............................................................12
4.2.5 校核蜗轮齿根弯曲疲劳强度和热平衡 ...........................................................................13
4.2.6 蜗轮蜗杆受力计算 ...........................................................................................................14
4.3 直齿圆锥齿轮传动副的传动设计 ..............................................................................................14
4.3.1 设计要求 ...........................................................................................................................14
4.3.3 初步计算 ...........................................................................................................................15
4.3.4 根据齿面接触疲劳强度条件设计直齿圆锥齿轮传动副 ...............................................15
4.3.5 校核齿根弯曲疲劳强度 ...................................................................................................16
4.3.6 圆锥齿轮受力计算 ...........................................................................................................16
4.4 链传动设计 ..................................................................................................................................16
4.4.1 横绞龙链传动设计 ...........................................................................................................16
4.4.2 成形机构链传动设计 .......................................................................................................17
4.5 出面嘴直齿圆柱齿轮设计及校核 ..............................................................................................18
4.5.1 设计要求 ...........................................................................................................................18
4.5.2 模数、齿数及分度圆直径的计算 ...................................................................................18
4.5.3 选择参数与材料并进行初步计算 ...................................................................................19
![](https://csdnimg.cn/release/download_crawler_static/87969212/bg5.jpg)
4.5.4 校核齿轮强度条件 ...........................................................................................................19
4.5.5 受力计算 ...........................................................................................................................20
4.6 竖绞龙直齿圆柱齿轮设计及校核 ..............................................................................................20
4.6.1 设计要求 ...........................................................................................................................20
4.6.2 模数、齿数及分度圆直径的计算 ...................................................................................20
4.6.3 选择参数与材料并进行初步计算 ...................................................................................21
4.6.4 校核齿轮强度条件 ...........................................................................................................21
4.6.5 受力计算 ...........................................................................................................................22
5 分流轴及其附件的设计计算...................................................................................................................22
5.1 分流轴的设计与校核 ..................................................................................................................23
5.1.1 设计要求 ...........................................................................................................................23
5.1.2 分流轴受力情况分析 .......................................................................................................23
5.1.3 计算初选轴径 ...................................................................................................................24
5.1.4 分流轴各段轴径的确定 ...................................................................................................24
5.1.5 轴的受力分析 ...................................................................................................................25
5.1.6 轴的校核 ...........................................................................................................................30
5.2 轴承的设计与校核 ......................................................................................................................31
5.2.1 轴承的选择 .......................................................................................................................31
5.2.2 1 位置轴承的校核.............................................................................................................31
5.2.3 3 位置轴承的校核.............................................................................................................32
5.2.4 7 位置轴承的校核.............................................................................................................32
5.3 键联接的设计与校核 ..................................................................................................................33
5.3.1 键的选型 ...........................................................................................................................33
5.3.2 键的校核 ...........................................................................................................................35
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