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本科毕业设计论文--可编程序控制器--外文文献翻译.doc
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本科毕业设计论文--可编程序控制器--外文文献翻译.doc
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英语原文:
Programmable logic controller
A programmable logic controller (PLC) or simply programmable controller is a digital
computer used for automation of industrial processes, such as control of machinery on factory
assembly lines. Unlike general-purpose computers, the PLC is designed for multiple inputs
and output arrangements, extended temperature ranges, immunity to electrical noise, and
resistance to vibration and impact. Programs to control machine operation are typically stored
in battery-backed or non-volatile memory. A PLC is an example of a real time system since
output results must be produced in response to input conditions within a bounded time,
otherwise unintended operation will result..
Features
The main difference from other computers is that PLC are armored for severe condition
(dust, moisture, heat, cold, etc) and have the facility for extensive input/output (I/O)
arrangements. These connect the PLC to sensors and actuators. PLC read limit switches,
analog process variables (such as temperature and pressure), and the positions of complex
positioning systems. Some even use machine vision. On the actuator side, PLC operate
electric motors, pneumatic or hydraulic cylinders, magnetic relays or solenoids, or analog
outputs. The input/output arrangements may be built into a simple PLC, or the PLC may have
external I/O modules attached to a computer network that plugs into the PLC.
PLC were invented as replacements for automated systems that would use hundreds or
thousands of relays, cam timers, and drum sequencers. Often, a single PLC can be
programmed to replace thousands of relays. Programmable controllers were initially adopted
by the automotive manufacturing industry, where software revision replaced the re-wiring of
hard-wired control panels when production models changed.
1
Many of the earliest PLC expressed all decision making logic in simple ladder logic
which appeared similar to electrical schematic diagrams. The electricians were quite able to
trace out circuit problems with schematic diagrams using ladder logic. This program notation
was chosen to reduce training demands for the existing technicians. Other early PLC used a
form of instruction list programming, based on a stack-based logic solver.
The functionality of the PLC has evolved over the years to include sequential relay
control, motion control, process control, distributed control systems and networking. The data
handling, storage, processing power and communication capabilities of some modern PLC are
approximately equivalent to desktop computers. PLC-like programming combined with
remote I/O hardware, allow a general-purpose desktop computer to overlap some PLC in
certain applications.
PLC compared with other control systems
PLC are well-adapted to a range of automation tasks. These are typically industrial
processes in manufacturing where the cost of developing and maintaining the automation
system is high relative to the total cost of the automation, and where changes to the system
would be expected during its operational life. PLC contain input and output devices
compatible with industrial pilot devices and controls; little electrical design is required, and
the design problem centers on expressing the desired sequence of operations in ladder logic
notation. PLC applications are typically highly customized systems so the cost of a packaged
PLC is low compared to the cost of a specific custom-built controller design. On the other
hand, in the case of mass-produced goods, customized control systems are economic due to
the lower cost of the components, which can be optimally chosen instead of a "generic"
solution, and where the non-recurring engineering charges are spread over thousands of
places.
For high volume or very simple fixed automation tasks, different techniques are used.
For example, a consumer dishwasher would be controlled by an electromechanical cam timer
costing only a few dollars in production quantities.
2
A microcontroller-based design would be appropriate where hundreds or thousands of
units will be produced and so the development cost (design of power supplies and
input/output hardware) can be spread over many sales, and where the end-user would not need
to alter the control. Automotive applications are an example; millions of units are built each
year, and very few end-users alter the programming of these controllers. However, some
specialty vehicles such as transit busses economically use PLC instead of custom-designed
controls, because the volumes are low and the development cost would be uneconomic.
Very complex process control, such as used in the chemical industry, may require
algorithms and performance beyond the capability of even high-performance PLC. Very
high-speed or precision controls may also require customized solutions; for example, aircraft
flight controls.
PLC may include logic for single-variable feedback analog control loop, a "proportional,
integral, derivative" or "PID controller." A PID loop could be used to control the temperature
of a manufacturing process, for example. Historically PLC were usually configured with only
a few analog control loops; where processes required hundreds or thousands of loops, a
distributed control system (DCS) would instead be used. However, as PLC have become more
powerful, the boundary between DCS and PLC applications has become less clear-cut.
Digital and analog signals
Digital or discrete signals behave as binary switches, yielding simply an On or Off signal
(1 or 0, True or False, respectively). Push buttons, limit switches, and photoelectric sensors
are examples of devices providing a discrete signal. Discrete signals are sent using either
voltage or current, where a specific range is designated as On and another as Off. For example,
a PLC might use 24 V DC I/O, with values above 22 V DC representing On, values below
2VDC representing Off, and intermediate values undefined. Initially, PLC had only discrete
I/O.
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