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球坐标工业机械手设计【全套cad图纸】大学毕设论文.doc
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球坐标工业机械手设计【全套cad图纸】大学毕设论文.doc
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全套设计 CAD 图纸 QQ 36396305
宁
XX 大学
毕业设计(论文)
球坐标工业机械手设计
所 在 学 院
专 业
班 级
姓 名
学 号
指 导 老 师
2016 年 月 日
II
摘 要
工业机械手(以下简称机械手)是近代自动控制领域中出现的一项新技术,作
为多学科融合的边沿学科,它是当今高技术发展最快的领域之一,并已成为现代机
械制造生产系统中的一个重要组成部分。所谓工业机械手就是一种能按给定的程序
或要求自动完成物件(如材料、工件、零件或工具等)传送或操作作业的机械装置,
它能部分地代替人的手工劳动。较高级型式的机械手,还能模拟人的手臂动作,完
成较复杂的作业。
本次设计所确定的机械手的整体结构为球坐标式机械手,手臂动作为摆动或者
转动,手爪的动作为伸缩和松夹。由于此机械手的动作要求放置不同的工件,所以
实现上下料过程也要求手腕能旋转动作。
本文的机械手用于棒料,直径φ40~φ60,长度 450~1200mm,介绍它的组成和分
类、自由度和座标型式、液压技术的特点、PLC 控制的特点及国内外的发展状况,对
机械手进行总体方案设计,确定机械手的座标型式和自由度,确定机械手的技术参
数,设计机械手的手臂结构,设计出机械手的液压系统,绘制机械手液压系统工作
原理图。利用可编程序控制器对机械手进行控制,选取合适的 PLC 型号,根据机械
手的工作流程制定可编程序控制器的控制方案,画出机械手的工作时的顺序功能图
和梯形图,并编制可编程序控制器的控制程序。
关键词:机械手, 球坐标工业机械手,抓取,棒料;液压;PLC
III
Abstract
Industrial machinery hand (hereinafter referred to as the manipulator) is a new
technology of modern automatic control in the field, as the edge disciplines multidisciplinary
integration, it is one of the fastest growing areas of high technology, and has become an
important part of modern machinery manufacturing in the production system. The so-called
industrial manipulator is a complete object automatically according to the given procedures or
requirements (such as materials, parts, components or tools) mechanical device to transmit or
operation, it can partly replace the manual labor. The manipulator of higher level type, can
simulate human arm movement, complex operation.
The overall structure of the design of manipulator and the spherical coordinate manipulator,
arm movements as swing or rotation, the gripper action for expansion and loose clamp.
Because the mechanical hand movements placed different workpieces, so the implementation
process on the wrist rotation is required.
In this paper, the mechanical hand for bar, diameter φ 40~ φ 60, length 450~1200mm,
introduces its composition and classification, degree of freedom and coordinate type,
hydraulic technology characteristics, PLC control characteristics and development at home
and abroad, for the overall design of manipulator, to determine the coordinates of the
manipulator types and degrees of freedom, to determine the technical parameters of the
manipulator, manipulator arm structure design, hydraulic system design of mechanical hand,
draw the working principle of the hydraulic system of manipulator diagram. The control of
the manipulator programmable controller, select the appropriate PLC model, according to the
workflow manipulator developed PLC control program, draw the mechanical hand work of
the sequential function chart and the ladder diagram, and control program of programmable
controlle
Keywords: manipulator, spherical coordinate industrial manipulator, grasping, bar; hydraulic;
PLC
IV
目 录
摘 要........................................................................................................................................II
Abstract.....................................................................................................................................III
目 录 ......................................................................................................................................IV
1 绪 论...................................................................................................................................1
1.1 选题背景.......................................................................................................................1
1.2 机械手发展现状和趋势..............................................................................................2
1.3 机械手的系统工作原理及组成..................................................................................2
1.3 球坐标工业机械手的组成..........................................................................................2
2 球坐标工业机械手设计要求与方案.....................................................................................3
2.1 球坐标工业机械手技术参数......................................................................................3
2.2 总体方案分析...............................................................................................................3
2.3 动作原理....................................................................................................................4
2.4 工业机械手的传动方案设计....................................................................................4
2.5 球坐标工业机械手驱动方式的选择...........................................................................5
3 球坐标工业机械手各主要组成部分设计.............................................................................7
3.1 手部结构.......................................................................................................................7
3.1.1 手部结构种类....................................................................................................7
3.1.2 夹持器设计计算...............................................................................................8
3.1.3 手部校核............................................................................................................9
3.2 升降方向设计计算......................................................................................................9
3.2.1 初步确系统压力.............................................................................................10
3.2.2 升降油缸计算.................................................................................................10
3.3 油缸主要部位的计算校核.........................................................................................14
3.3.1 缸筒壁厚的计算..............................................................................................14
3.3.2 活塞杆强度和液压缸稳定性计算.................................................................15
3.3.3 缸筒壁厚的验算..............................................................................................17
3.3.4 缸筒的加工要求.............................................................................................18
3.3.5 法兰设计..........................................................................................................19
3.3.6 (缸筒端部)法兰连接螺栓的强度计算 ........................................................19
3.4 活塞的设计................................................................................................................21
3.5 导向套的设计与计算................................................................................................22
3.6 端盖和缸底的设计与计算........................................................................................24
3.7 缸体长度的确定........................................................................................................25
3.8 缓冲装置的设计........................................................................................................25
3.9 排气装置....................................................................................................................26
3.10 密封件的选用..........................................................................................................28
3.11 防尘圈......................................................................................................................29
3.12 液压缸的安装连接结构..........................................................................................30
3.13 水平方向设计计算..................................................................................................33
3.13.1 水平方向计算...............................................................................................33
V
3.13.2 油缸的选型...................................................................................................33
3.14 底座回转机构设计计算..........................................................................................33
3.14.1 回转部位负载计算校核...............................................................................34
3.14.2 油马达的选型...............................................................................................35
3.15 机身结构的设计校核...............................................................................................37
3.15.1 油马达的选择...............................................................................................37
3.15.2 螺柱的设计与校核........................................................................................37
3.15.3 机座的机械结构............................................................................................38
3.6 绘制液压系统图........................................................................................................39
3.6.1 计算和选择液压元件.....................................................................................40
3.6.2 液压系统性能的验算......................................................................................41
4 机械手控制系统设计...........................................................................................................42
4.1 机械手的工艺过程....................................................................................................42
4.2 PLC 控制系统 ...........................................................................................................43
4.3 PLC 控制系统程序设计 ...........................................................................................44
总结与展望...............................................................................................................................47
参考文献...................................................................................................................................48
致 谢.........................................................................................................................................49
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