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基于组态软件和PLC的火电厂给煤控制系统设计样本.doc
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基于组态软件和PLC的火电厂给煤控制系统设计样本.doc
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摘 要
PLC 是 80 年代发展起来一种新型电器控制装置,它诞生给工业控制带来了一次革命
性飞越。它将老式继电器控制技术和计算机控制技术融为一体,具备灵活通用、可靠性高、
抗干扰能力强、编程简朴、使用以便、功能强大、易于实现机电一体化等明显长处,已经
广泛应用于工业生产各种自动控制过程中。
电厂输煤系统是电力生产过程中非常重要外围辅机系统,输煤控制系统具备控制设备
多、工艺流程复杂、设备分散等特点,沿线环境条件恶劣,粉尘、潮湿、振动、噪音、电
磁干扰等都比较严重,老式强电集中控制方式已不能适应大型火电厂输煤系统自动化规定,
PLC 程控方式由于其自身长处,当前在国内大型火电厂输煤系统中已逐渐取代常规强电集
中控制方式,成为大型火电厂输煤程控系统核心。
燃煤输送是锅炉运营一种重要环节,如何保证设备运营可靠性、减少操作人员与维护
人员劳动强度、提高经济效益,成为一种值得研究课题。可编程控制器(PLC)是近年来
发展极为迅速,应用面极广,以微解决器为核心,集微机技术、自动化技术、通信技术于
一体通用工业控制装置。它具备功能齐全、使用以便、维护容易、通用性强、可靠性高、
性能价格比高等长处,已在工业控制各个领域得到了极为广泛应用,成为实现工业自动化
一种强有力工具,并以工业电视为辅助手段对现场设备运营状态进行视频监控、代替老式
现场巡检,保证了输煤系统安全、可靠、高效和经济生产运营。
核心词 火电厂,紫金桥,给煤控制,可编程控制器
Abstract
PLC is the 80's developed a new type of electrical control devices,which brought about the
birth of the industrial control over a revolutionary. It will relay the traditional control technology
and computer control technology together with a flexible general-purpose,high reliability and
strong anti-interference ability , programming is simple , easy-to-use , powerful and easy to
implement,such as mechanical and electrical integration of significant advantages,has been
widely used in a variety of automatic control of industrial production process.
Coal power plant electricity production system is very important to the process of the
external auxiliary system , coal conveying control system with control equipment and more
complex processes,equipment and other features distributed along environmental conditions,
dust,humidity,vibration,noise,electromagnetic interference are more serious,traditional way
of strong centralized control of power can not meet the large-scale coal power plant automation
system , PLC controlled manner because of its advantages in large-scale coal power plant
systems have gradually replaced conventional strong centralized control of power the way to
become large-scale coal thermal power plant control system.
Coal-fired boiler transmission is an important part , how to ensure the reliability of
equipment and reduce operator and maintenance personnel working strength,enhance economic
efficiency,as a subject worthy of study. Programmable Logic Controller (PLC) is very fast in
recent years,with wide application to the microprocessor as the core,set computer technology,
automation technology , communication technology in one of the common industrial control
devices. It has a full-featured,easy to use,easy maintenance,high universality,high reliability and
high cost performance has been in various areas of industrial control has been a wide range of
applications , industrial automation has become a powerful tool and television industry as a
means of supporting the operation of equipment on-site video surveillance state,to replace the
traditional on-site inspection to ensure that the coal handling system is safe,reliable,efficient
and economic operation of the production.
Key words Power Plant,Real,Supplying Coal Control,Programmable Logic Controller .
目 录
摘 要...............................................................................................................................I
Abstract..........................................................................................................................II
1 引 言..........................................................................................................................1
1.1 火电厂输煤系统..................................................................................................1
1.2 输煤程控简介......................................................................................................1
1.3 输煤程控系统控制方式及其功能特点..............................................................3
1.4 输煤控制系统概况及工艺规定..........................................................................4
1.5 输煤顺序控制系统国内外发展趋势..................................................................4
1.6 本次设计重要目..................................................................................................5
2 可编程控制器简介....................................................................................................6
2.1 可编程控制器定义..............................................................................................6
2.2 PLC 特点...............................................................................................................6
2.3 PLC 应用领域.......................................................................................................6
2.4 PLC 工作模式.......................................................................................................7
2.5 PLC 工作原理.......................................................................................................7
2.6 叶轮给煤机上位机与 PLC 通讯..........................................................................8
3 叶轮给煤机系统监控画面设计................................................................................9
3.1 监控软件功能及基本用法..................................................................................9
3.2 控制系统硬件设计............................................................................................10
3.2.1 叶轮给煤机控制系统工况分析.................................................................10
3.2.2 叶轮给煤机控制系统构成及功能阐明.....................................................10
3.3 监控软件设计 ....................................................................................................12
3.3.1 监控画面设计与功能开发..........................................................................12
3.3.2 监控画面数据动态联接..............................................................................17
4 PLC 梯形图程序设计...............................................................................................19
4.1 编程软件简介....................................................................................................19
4.2 梯形图程序设计................................................................................................20
结 论............................................................................................................................22
致 谢............................................................................................................................23
参照文献......................................................................................................................24
附 录............................................................................................................................25
1 引 言
1.1 火电厂输煤系统
大型火力发电厂输煤系统重要由轮斗机、翻车机、皮带输送机、碎煤机及犁煤器等设
备构成,用于完毕从煤场到原煤仓按筹划定期上煤工作。任何一种燃煤电厂输煤系统,普
通都由卸煤系统、储煤系统、上煤子系统、配煤子系统和辅助系统等几种子系统构成。其
中卸煤子系统将从煤矿运来煤卸入电厂收煤场(卸煤沟),普通采用专用火车运送和水上轮
船运送两种方式;而储煤系统中储备燃煤方式随电厂地理环境和条件而异,大多采用取料
机为储备煤场堆煤和取煤设备,也有使用布袋式储煤场或圆筒煤仓作储煤场;上煤子系统
中上煤是指煤输送到锅炉煤仓间工艺运营过程,上煤设备除皮带机外,尚有碎煤机、转运
站和挡板等,上煤系统运营方式有如下几种:卸煤沟-煤仓、储备煤场-煤仓、卸煤沟+储备
煤场-煤仓;在配煤子系统中普通一台锅炉都设立各种煤仓,配煤方式有如下几种:优先配
煤、顺序配煤、定期配煤、跨越配煤;辅助系统涉及取煤样器、除尘设备、洒水设备、消
防系统等。
输煤系统是火力发电厂中较为庞大公用系统。随着国内电力工业迅速发展,火电厂装
机容量和单机容量都日益增大,输煤系统规模也大幅度上升,对其控制方式、运营水平规
定也越来越高。输煤程控系统重要是以 PLC 主,实现输煤系统自动化控制。与强电集中控
制相比,该系统在技术上具备控制功能强,编程简朴,实现工艺联锁以便,可省去大量硬
接线,维护以便,可在线修改等特点。PLC 不但能完毕复杂继电器控制逻辑,并且也能实
现模仿量控制及智能控制;能实现远程通讯、联网及上位机监控等。可为全厂实现计算机
控制和管理创造条件。对地区分布较广系统还可以增长远程控制站及闭路电视监视系统。
1.2 输煤程控简介
煤是火力发电厂一次能源,为使机组正常运营,需要保证原煤可靠输送,因而输煤系
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