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DIGITAL TWINS IN AEROSPACE AND DEFENSE
Digital twin technology is not a novel concept for the aerospace
and defense (A&D) industry; however, it is emerging as an
increasingly important one. Simply put, a digital twin is a virtual
replica of a physical system whose performance it can help
optimize. Because it exists purely in the virtual space, the twin can
be stress-tested, assessed, and its design modied with no safety
implications and at optimum cost, so that all the experimentation
and major decisions can be nailed before the physical asset itself is
touched. Given the multitude of challenges faced by A&D, including
supply-chain disruption, the imperative to lower the total cost of
ownership (TCO), the skilled labor shortage, an aging workforce,
safety and regulatory-compliance requirements, the need to
Introduction
2
Capgemini Research Institute 2023
MIRRORING REALITY: Digital twins in aerospace and defense
reduce carbon footprint continually for a sustainable growth, the
ability to address these questions virtually before committing to a
phyiscal solution makes digital twin an invaluable tool to drive the
industry towards its goals.
Digital twins use real-world operational data to run simulations
and predict likely outcomes, meaning that all conclusions may
be applied discreetly to the physical asset. Leveraging other
technologies such as Articial Intelligence(AI), the Internet of
Things (IoT), and immersive technologies such as augmented reality
(AR), virtual reality (VR), and mixed reality (MR) – digital twins
bridge the gap between digital and physical worlds. They establish
a closed-loop approach to synergizing data, technologies, and
business processes. The results can be astonishing.
Today, large aerospace original equipment manufacturers (OEMs)
are eagerly applying digital twins to various segments of their
manufacturing processes.
“Our digital twin allows us to model,
simulate, and scale a wide range of situations for critical stakeholders,
including drone and aircraft pilots, operators, regulators, and the
UTM [unmanned trac management] service providers themselves,”
explains Max Egorov Nova, Airbus UTM’s Head of Simulation.
1
In
the defense industry, a digital twin enables the armed forces to
play out a range of operational scenarios and enemy responses in a
Introduction
3
Capgemini Research Institute 2023
MIRRORING REALITY: Digital twins in aerospace and defense
realistic but consequence-free ‘wargame’ structure, leaving troops
better prepared in high-stakes battle situations.
The scope of digital twins is not, however, limited to terrestrial
matters. US aerospace company Lockheed Martin is collaborating
with software business NVIDIA on an articial intelligence (AI)-
driven Earth Observations Digital Twin, to help model potential
developments in global environmental conditions, such as extreme
weather events.
2
Airport operators are also making use of the technology. Vancouver
Airport Authority has launched a digital twin of Vancouver
International Airport (YVR). The platform allowed the airport’s
guest-experience team to anticipate and relieve passenger
congestion at security checkpoints during the busy travel season
in 2022.
3
YVR is also beginning to use digital twins to model
aircraft movements and aireld activity, facilitating reduction in
greenhouse-gas (GHG) emissions.
4
In 2022, we launched a study to assess the benets of digital twin
across various industries (including A&D) and illustrate how the
technology is at the core of Intelligent Industry
5
transformation.
Our latest report takes a deep dive into the A&D industry
examining digital twin use cases that are changing industry
dynamics. Of the 150 A&D organizations that took part in this
second survey, 80 percent have ongoing digital twin programs.
Introduction
4
Capgemini Research Institute 2023
MIRRORING REALITY: Digital twins in aerospace and defense
This report, which is a part of our series on Intelligent
Industry, comprises four parts:
How the A&D industry
relies on digital twins for
design and operational
eciencies
1
How digital twins can
add value throughout
the value chain
2
How digital twins form
the backbone of the
industrial metaverse
3
How the A&D industry
can accelerate its digital
twin transformation
4
Introduction
5
Capgemini Research Institute 2023
MIRRORING REALITY: Digital twins in aerospace and defense
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