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BQ76LP455A-16S 有源均衡电池管理参考设计
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BQ76LP455A-16S 有源均衡电池管理参考设计
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Charge Flow
Switch Matrix
Cell Balancing Engine
&HOO:0RGXOH
0RGXOH:&HOO
.
.
.
EMB1499Q
PWM Controller
Switch Matrix
1
of
7
1
of
2
SPI
4
SPI
4
12/24 V
.
.
.
UART
2
-+ -+ -+ -+
Switch Matrix
EMB1428Q Gate Controller
1
of
7
SPI
4
-+
ISO
GATE
Driver
Isolated Bi-
Directional
DC-DC
bq76PL455A-Q1
(monitor and protector)
UART
GPIO
UART
SPI
Load
TMS570
/DXQFK3DGŒ
Host PC
UART
UART
Interface
With
Isolators
IO
RCLK
DAC
SPI
4
595 IO
Extender
CS
4
OE
SPI
4 3 2
WAKEUP
FAULT
2
Copyright © 2016, Texas Instruments Incorporated
1
TIDUBZ7–August 2016
Submit Documentation Feedback
Copyright © 2016, Texas Instruments Incorporated
16-Cell Li-Ion Battery Active Balance Reference Design
TI Designs
16-Cell Li-Ion Battery Active Balance Reference Design
All trademarks are the property of their respective owners.
TI Designs
The 16-Cell Lithium-Ion Battery Active Balance
Reference Design describes a complete solution for
high current balancing in battery stacks used for high
voltage applications like xEV vehicles and energy
storage systems. The design implements active cell
balancing to compensate for both cell charge
mismatch and cell capacity mismatch and obtain the
optimal efficiency of the pack for the lifetime of the
system.
Design Resources
TIDA-00817
Design Folder
EMB1428Q Product Folder
EMB1499Q Product Folder
bq76PL455A-Q1 Product Folder
ASK Our E2E Experts
Design Features
• Based on bq76PL455A-Q1 Monitor and Protector
– Highly Accurate Monitoring of 16 Li-ion Cells
– Integrated Redundant Protector
• Engineered for High System Robustness
– 1-Mb/s Stackable Isolated Differential-UART
– Support for Open Wire Detection
• 2- to 5-A Active Balance
– Fully Isolated Transfer to External 12-V Supply
and Battery
• Capable of Compensating for Charge and Capacity
Mismatch
• Up to 16 Stackable Modules
Featured Applications
• Electric and Hybrid Electric Vehicles (EV, HEV,
PHEV, Mild Hybrid, Start/Stop)
• 48-V Systems
• Energy Storage (ESS)
• Uninterruptible Power Supplies (UPS)
An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other
important disclaimers and information.
Key System Specifications
www.ti.com
2
TIDUBZ7–August 2016
Submit Documentation Feedback
Copyright © 2016, Texas Instruments Incorporated
16-Cell Li-Ion Battery Active Balance Reference Design
1 Key System Specifications
Table 1. Key System Specifications
PARAMETER SPECIFICATIONS DETAILS
Series cells Up to 16 Li-Ion cell batteries (1.8- to 3.8-V nominal voltage) Section 2
External balance supply 12-V nominal Section 4.2
Measurement accuracy See bq76PL455A-Q1 data sheet —
Cell balance current 2 A to 5 A —
Shutdown mode current consumption 40 µA —
Active mode current consumption 10 mA —
Cell balance converter efficiency 80% to 93% —
Operating temperature –30°C to 60°C (limited by Li-Ion cell operating range) —
Operating humidity 20% to 70% —
Form factor 3.75- × 5.5-in rectangular PCB Section 5.3.3.3
-+ -+ -+ -+ -+ -+ -+
Charge Flow
Switch Matrix
Cell Balancing Engine
&HOO:0RGXOH
0RGXOH:&HOO
.
.
.
EMB1499Q
PWM Controller
Switch Matrix
1
of
7
1
of
2
SPI
4
SPI
4
12/24 V
.
.
.
UART
2
-+ -+ -+ -+
Switch Matrix
EMB1428Q Gate Controller
1
of
7
SPI
4
-+
ISO
GATE
Driver
Isolated Bi-
Directional
DC-DC
bq76PL455A-Q1
(monitor and protector)
UART
GPIO
UART
SPI
Load
TMS570
/DXQFK3DGŒ
Host PC
UART
UART
Interface
With
Isolators
IO
RCLK
DAC
SPI
4
595 IO
Extender
CS
4
OE
SPI
4 3 2
WAKEUP
FAULT
2
Copyright © 2016, Texas Instruments Incorporated
www.ti.com
System Description
3
TIDUBZ7–August 2016
Submit Documentation Feedback
Copyright © 2016, Texas Instruments Incorporated
16-Cell Li-Ion Battery Active Balance Reference Design
2 System Description
The system is based on the bq76PL455A-Q1 16-channel monitor and protector. The bq76PL455A-Q1
device has been designed with integrated passive balancing field-effect transistor (FET) drivers; however,
this design implementation does not use them and instead interfaces to the EMB1428Q and EMB1499Q
active balancing chipset to provide high-current active (charge and discharge) balancing. The EMB1428Q
switch-matrix gate controller and the EMB1499Q isolated, DC-DC pulse-width-modulation (PWM)
controller are used to charge or discharge any one cell in a group of up to 16 cells. Utilizing the isolated
daisy-chain communication that is built-in to the bq76PL455A-Q1, this solution can form a battery
management system (BMS) module that can be stacked up to 16 modules for very large battery packs.
3 Block Diagram
Figure 1. TIDA-00817 Block Diagram
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