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文库首页行业研究行业报告elcometer 3570 微米膜涂布器elcometer 3580 浇铸刀膜涂布器用户指南.pdf

elcometer 3570 微米膜涂布器elcometer 3580 浇铸刀膜涂布器用户指南.pdf

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elcometer 3570 微米膜涂布器elcometer 3580 浇铸刀膜涂布器用户指南

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User Guide

Elcometer 3570

Micrometric Film Applicator

Elcometer 3580

Casting Knife Film Applicator

www.elcometer.com

Overview

Box Contents

Test Procedure

Care & Maintenance

Spares & Accessories

Warranty Statement

Technical Specification

www.elcometer.com

For the avoidance of doubt, please refer to the original English language version.

Elcometer Film Applicators are packed in a cardboard package. Please ensure that this packaging is disposed of

in an environmentally sensitive manner. Consult your local Environmental Authority for further guidance.

is a registered trademark of Elcometer Limited, Edge Lane, Manchester, M43 6BU.

United Kingdom

All other trademarks acknowledged.

transcribed, stored (in a retrieval system or otherwise) or translated into any language, in any form or by any

means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior written permission of

Elcometer Limited.

CONTENTS

en-1

www.elcometer.com

en-2

Recommended for the application of fluids with a viscosity greater than 2000 cP.

1 OVERVIEW

The Elcometer 3570 & 3580 are simple but effective instruments for

applying a uniform and reproducible film of coating to a substrate.

1.1 ELCOMETER 3570 MICROMETRIC FILM APPLICATOR

The Elcometer 3570 is made of anodised

aluminium with a reservoir and a bevelled blade

applicator body. It is suitable for high-precision

manual application of high viscosity fluids onto

relatively firm substrates.

Available in a range of film widths, the gap can

be adjusted, in 1µm intervals, from 0 to 1mm by

the inclination of the device, using a

micrometric screw.

1.2 ELCOMETER 3580 CASTING KNIFE FILM APPLICATOR

Manufactured in anodised aluminium with

a bevelled blade applicator body, the

Elcometer 3580 is suitable for manually

applying thick layers of various products

on solid and flat surfaces.

Available in a wide range of film widths, it

has extended sides to confine the coating

during the application. The film thickness

can be adjusted in 10µm steps from 0 to

6mm by means of two integrated

micrometric screws.

2 BOX CONTENTS

Elcometer Film Applicator

Storage Case

Hexagonal Wrench; 4mm (Elcometer 3570 only)

Calibration Certificate (if ordered)

User Guide

3.1 SETTING THE BLADE GAP

Using the Elcometer 3570:

1 Place the applicator on a

flat and horizontal base such as

glass or a vacuum table .

2 Adjust the micrometer to 0

(Figure 1).

3 Using a 4mm hexagonal wrench

(supplied), turn the two hexagonal

screws anticlockwise to loosen,

press the blade firmly against the

flat surface and then tighten the two

screws - turning clockwise

(Figure 2).

4 Adjust the micrometer to the

desired gap.

4 Due to the design of the

Elcometer 3570, the gap must be

multiplied by 10 and this value must

then be set on the micrometer. For

instance:

To obtain a gap of 50µm (2mils), set

the micrometer to 0.5mm.

To obtain a gap of 250µm (10mils),

set the micrometer to 2.5mm.

Using the Elcometer 3580:

1 Place the applicator on a flat surface.

2 Adjust the micrometers to the desired

blade gap (Figure 3).

4 Both micrometers should be set to the

same value.

3 TEST PROCEDURE

www.elcometer.com

en-3

Figure 1

Figure 2

Figure 3

Available to purchase as an optional accessory, see Section 5 ‘ Spares & Accessories’ on page en-6.

3.2 APPLICATION PROCEDURE

1 Before each use, check the working surfaces for irregularities and

damage.

2 Fix a clean substrate on a flat and horizontal base such as a

vacuum table .

3 Place the applicator at one end of the substrate.

4 The applicator should be positioned facing the direction of travel

(Figure 4).

4 Elcometer 3570: Pour the product to be applied into the centre

of the reservoir.

Elcometer 3580: Pour the product to be applied onto the

substrate between the sides of the applicator.

5 Spread the film by moving the applicator towards the opposite

end of the substrate at a constant speed.

6 Lift the applicator from the substrate taking care to catch any

product dripping from the applicator before it lands on the newly

prepared film.

3 TEST PROCEDURE (continued)

www.elcometer.com

en-4

Available to purchase as an optional accessory, see Section 5 ‘ Spares & Accessories’ on page en-6.

3.3 WET FILM THICKNESS

The thickness of the film produced by the applicator depends on

many factors including:

Ÿ the speed of film application;

Ÿ the applicator blade gap setting;

Ÿ the surface tension;

Ÿ this viscosity of the product.

Figure 4

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