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icepak 常见问题解答.doc
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常见问题解答及方法
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My model is very complicated, what is the best way to build it?
Start simple. First include the most important items such as the cabinet, big power devices, fans,
vents and openings, if any. For first level analysis, ignore small details. For example, you may
smear power sources over blocks or plates, instead of modeling them in detail using small blocks.
Make sure the simple model runs well and the solution makes sense. You can then gradually
include more details into your model. It is absolutely essential that you build your model step by
step!
How can I simplify my model?
To simplify your model, you may consider:
reducing your model by using symmetry conditions
using planar objects instead of thin objects
breaking the model into two or more smaller models
using heat sink macros if applicable
neglect small curves, small protrusions, etc.
aligning nearly-aligned faces of objects
How large should my cabinet be?
In general, the cabinet should be as large as your package enclosure, if you have any. In some
cases, the package is suspended in air or it is inside a very large enclosure (like a wind tunnel). In
such cases, it may be adequate to have a cabinet about 3-5 times as big as the size of the package
in each direction.
How often shall I save?
As with all software products, it is advisable to save as often as possible. This will ensure that
your data is not lost in the event of machine or system failure. In particular, it is important to save
the model before starting the solution process. So, if you need to terminate your solution process
for any reason using the control C option, the latest model will be saved.
I am making models with only small changes between them, shall I save them under
different names or get different solutions under the same name?
If the changes are geometric (so that the mesh between the two is different) you should save them
under different names. For example, if you have a model named job1, you may copy it to job2.
Then make the changes you want in job2 and run it. However, if you are just changing the power
or conductivity of a given block (so that the mesh is the same), you may either save it to a
different name, or, if you wish to use the Restart option, run a second solution under the same
name.
My package is not surrounded by walls on all sides, is it OK to use the cabinet walls or
should I put openings on these walls?
In general, it is not necessary to put openings on all cabinet walls. It is sufficient to put openings
on the walls which are perpedicular to the dominant flow direction(s). However, make sure that
the walls that don't have openings are far enough so that they don't influence the flow distribution
near the package.
Should I include the effect of gravity in my model?
It depends on the model. If you have fans or other means of forced convection, you may ignore the
effect of gravity because, in general, the velocities due to gravity are small compared to those due
to forced convection. However, if there is no forced convection in your model or the forced
convection is weak, you may include the effect of gravity in your model. Typically, pure natural
convection problems have maximum velocities of the order of 0.1-0.2 m/s. Compare this with the
velocities you are likely to have in your cabinet due to fans, etc.
Should I include the effect of radiation in my model?
In most forced convection cases (where fluid is pushed through by fans, pumps, etc.), the effect of
radiation is under 2-5% and may be ignored. In some cases, the effect may be of the order of 10%
or even greater and must be included. Examples are:
natural convection cases
sealed systems
isolated hot components radiating to nearby objects or the ambient
large areas radiating to the ambient
solar loading
It is always a good practice to ignore the effect of radiation in the first level of analysis and
include it later, in the final stages of analysis.
The calculation for the view-factor matrix is taking too long, what is happening?
Your model probably has too many objects. Even if the number of objects participating in
radiation is small, Icepak still involves the other objects in the calculation. One way of speeding
the calculation is to construct the radiation.ff file from a simpler Icepak model and use this file in
the actual model. To construct the simpler model, make a copy of the actual model and delete
some components that are either not participating in radiation or have minimal effect on radiation.
Then compute the view factor matrix and use the resulting radiation file (radiation.ff) in the actual
model.
How do I decide whether the flow is turbulent or laminar?
Icepak estimates the non-dimensional numbers which will help you determine whether the flow is
turbulent or laminar. For forced convection problems, the number to watch is the Reynolds
number, for natural convection problems, look at the Rayleigh number. You can look at the
estimates of these numbers by clicking the "Reset" button in Solution/Setup. The numbers as well
as the recommended flow setting will be displayed in the messages window. In general, the flow is
considered tubulent if the Reynolds number is greater than 5000 or the Rayleigh number if greater
than 1e+8. The user is advised to use his/her own judgement as to this setting, particulary when
the flow regime is in the transition region (between laminar and turbulent).
Is is easier to import a model from a CAD package or construct the model inside Icepak?
It varies from case to case. In many cases, you can easily and rapidly construct your model in
Icepak. In some cases, however, it may be advantageous to import from CAD packages directly.
This is true in situations where transfering the dimensions (sizes and locations) is time consuming.
What are the CAD package files I can import into Icepak?
You can import an Icepak model from Pro/E directly. You can also import IGES files from any
CAD package and DXF files from AutoCad.
What units should I use?
You can use any system of units or a combination of them (e.g., SI, English system, etc.). You can
define your units in the "Edit unit definitions" under "File/Configure". You can also define units
locally for any particular object (dimensions, properties, etc.). However, in general, it is advisable
to use a consistent set of units so that the possibility of error is minimized.
How do I take the effect of elevation into account?
The effect of elevation can be taken into account by simply altering the density of air in the
materials database. The default value of air density can be seen in "Model/Materials". Go to
"Fluid/Gases/Air" and enter the new air density for the elevation under consideration. Make sure
to click "Update" after editing the material properties.
My model is symmetric but my solution is not, what is the reason?
This is most likely due to one or both of the following reasons:
The mesh is not symmetric.
The solution hasn't converged.
I am modeling an interface material, shall I use contact resistance plate or a general heat
transfer (full thickness) plate?
Unless the interface has appreciable thickness, use a contact resistance plate or a conducting thin
plate. You may need to specify an effective thickness, solid material and/or a contact resistance
values. The difference between a contact resistance plate and a conducting thin plate is that a
conducting thin plate has both in plane and normal conduction, whereas a contact resistance plate
has normal conduction only.
What is a typical magnitude of flow velocity due to (pure) natural convection?
It is of the order of 0.1 m/s.
Icepak: FAQ -- File Manipulation
My Icepak jobs are taking up too much disk space, what should I do?
Use "Cleanup" under "File" menu and delete mesh, scratch, and solution files
How can I free-up disk space without deleting model, mesh and postprocessing files?
You can compress the files using the "Compress" option under "File/Cleanup", or, you can delete
the scratch files in "File/Cleanup" and save as much as 20% of the disk space.
What are the three most essential files of an Icepak model?
They are "job", "model" and "problem". These files contain all the information specified to build
the model, such as the size and location of objects, properties of objects, problem setup data, mesh
specifications, and solver settings. Any Icepak model must have atleast these three files.
What does "pack" and "unpack" mean?
The "Pack" and "Unpack" facility in Icepak allows you to communicate with Icepak support or
with another Icepak user rather easily.
"Pack" means packaging the component files of an Icepak model (job, model and problem) into
one file by tarring and zipping these files. You can send that file to Icepak support or another
Icepak user for examination. In UNIX computers, the packaged file is named as
"icepak_jobname_1.UU", where jobname the name assigned to the model. In PCs, the packaged
file is named "jobname.tzr".
"Unpack" means unpacking a packaged job automatically. The unpack routine unzips and untars
the zipped and tarred file and saves the component files "job", "model" and "problem" under the
the directory "jobname", where jobname is the name of the model specified in the packaged job.
How do I print out an Icepak model?
First display the model in the Icepak inteface the way you want the model to appear in the print
(including the size, view, shading, etc.). Then, in the options menu at the far right of the Icepak
main inteface, click "Print" and save the image under one of the file formats allowed, e.g. gif, tiff,
etc. You can then send the saved file to your printer.
Where do I define my units?
You can define units in "File/Configure". Click "Edit unit definitions" and define the units for any
quantity (length, conductivity, power, etc.) and click "Set as default". The units so defined will be
applied to any new object introduced into the cabinet. You can also alter the units of any variable
of an object by editing the object and changing the unit definitions selected. To do this, just click
the unit indicator beneath the quantity under consideration and change it to any other unit in the
pick-list.
How do I run a time-dependent or unsteady simulation?
First select "Transient" by going to "File/Problem" and then specify "Start", "End time", "Time
step increment", and "Solution save interval" of your simulation. Then go to "Solution/Setup" and
specifiy the "Iteration/timestep".
What are initial conditions?
These are initial values of velocity and temperature that will be assigned to each cell in the mesh
to serve as the first guess values for the solver. These are just initial guess values and are replaced
by new values after the first iteration is completed. The default initial conditions are sufficient for
most cases.
How do I include the effect of natural convection in my model?
In "File/Problem", toggle the "Gravity vector" and give the gravity value in the appropriate
direction.
What is the "Minimum object separation"?
This is a value you specify in "File/Configure". It sets a tolerance limit where if any two adjacent
faces are separated by a distance less than this tolerance limit, Icepak warns you of the situation.
You may choose to cancel the meshing and examine the model for any errors or ignore the
warning and go ahead with the meshing. It is not advisable to let Icepak make the changes
automatically for it may make many unintended changes.
What is the meaning of "Radiation temperature" on the "Problem/Setup" menu?
"Radiation temperature" is the partial enclosure temperature. When a given surface radiates to
some surfaces, normally all of the radiation does not reach these surfaces. The portion of radiation
that doesn't reach these surfaces is assumed to go to the ambient maintained at a reference
temperature called the "Radiation temperature".
Icepak: FAQ -- Model Building
My Icepak model is so cluttered, what should I do to see the model more clearly?
How can I suppress the view of objects in Icepak?
Sometimes the dimensions of objects contain too many decimal places: Is there a way to avoid this
situation?
How do I move, copy or scale a group of objects at the same time?
How do I move a group of objects using the mouse?
How can I change the specifications (material type, power, etc.) of a group of objects in my
model?
What is a part?
How can I scale an object with different scale factors in each of the coordinate directions?
How do I reverse the order of object creation?
How do I change the default values of material properties?
How do I define new materials in my database?
How do I view my model in shaded form?
In my fan curve, the volume flow/pressure numbers are not what I specified in the "Edit" form,
what is happening?
I am reading an Icepak2.2.1 model into Icepak3.0. The mass flow / pressure drop data is slightly
different from the original data. What is happening?
What is the difference between "Device" and "Approach" methods in the calculation for pressure
losses in vents and resistances?
I have a few detailed heat sinks in my model and, as a result, the mesh is large. What should I do?
What is a macro?
I have created a heat sink macro and want to send it to my colleague. What is the quickest option?
How do I apply a transient thermal loading (power) to my block?
Can I prescribe several transient power loading segments to my model?
I am only interested in getting the flow distribution and not the temperature. How do I solve for
the flow distribution only?
I have obtained the flow distribution from a previous run and want to solve my model for another
power loading. Can I only solve for temperature?
I am modeling a pole-mounted enclosure and want to include the effect of solar loading, what is
the best approach?
I am modeling outdoor equipment. How large should my cabinet be?
Can I build my model in inches and use the SI system of units to specify the other parameters such
as conductivity, power, etc.?
The origin of my cabinet is a non-zero number, can I convert it to (0,0,0)?
I am modeling a telecom rack and do not know whether I should use a plate or PCB for my
motherboard?
How can I model small air gaps or interface material between surfaces?
What is the difference between conducting thick plates and contact resistances?
My chassis is not a rectangular prism, how can I construct the cabinet in Icepak?
When should I use hollow blocks?
I have a table of volume flow vs pressure data for my fan, can I load this data directly, instead of
entering it manually?
The calculation for the form factor matrix is taking too long, what is happening?
How do I take the effect of elevation into account?
How do I determine the operating point of a fan?
What is the difference between blocks and plates?
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