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库卡机器人外部轴配置说明书
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库卡机器人外部轴配置说明书
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Expert Documentation
Configuration of Kinematic Systems
For KUKA System Software 8.3
For VW System Software 8.3
Assembly and Operating Instructions
KUKA Roboter GmbH
Issued: 12.03.2013
Version: KSS 8.3 configuration of kinematic systems V1 en (PDF)
Configuration of Kinematic Systems
2 / 115 Issued: 12.03.2013 Version: KSS 8.3 configuration of kinematic systems V1 en (PDF)
© Copyright 2013
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Publication: Pub KSS 8.3 Konfiguration von Kinematiken (PDF) en
Bookstructure: KSS 8.3 Konfiguration von Kinematiken V1.1
Version: KSS 8.3 configuration of kinematic systems V1 en (PDF)
3 / 115Issued: 12.03.2013 Version: KSS 8.3 configuration of kinematic systems V1 en (PDF)
Contents
1 Introduction .................................................................................................. 7
1.1 Target group .............................................................................................................. 7
1.2 Industrial robot documentation ................................................................................... 7
1.3 Representation of warnings and notes ...................................................................... 7
1.4 Terms used ................................................................................................................ 8
2 Fundamentals .............................................................................................. 9
2.1 Distinction between external axis and kinematic system ........................................... 9
2.2 Kinematic system types ............................................................................................. 9
2.3 Motion types ............................................................................................................... 11
2.4 Master/slave operation ............................................................................................... 13
3 Hardware ...................................................................................................... 15
3.1 Maximum values for external axis systems ............................................................... 15
4 Safety ............................................................................................................ 17
5Operation ...................................................................................................... 19
5.1 Coordinate systems ................................................................................................... 19
5.1.1 Kinematic chain with BASE kinematic system ...................................................... 19
5.1.2 Kinematic chain of a ROBROOT kinematic system .............................................. 20
5.2 Jogging external axes ................................................................................................ 22
5.3 Mathematical coupling ............................................................................................... 22
5.3.1 Manually activating a mathematical coupling ....................................................... 23
5.3.2 Activating a mathematical coupling via a program ............................................... 23
6 System planning .......................................................................................... 25
6.1 Planning external axis systems .................................................................................. 25
7 Configuration ............................................................................................... 27
7.1 WorkVisual Catalog Editor ......................................................................................... 27
7.1.1 Button bar ............................................................................................................. 28
7.1.2 Starting WorkVisual Catalog Editor ...................................................................... 28
7.1.3 Displaying/hiding windows .................................................................................... 28
7.1.4 Creating a new catalog ......................................................................................... 28
7.1.5 Adding a catalog ................................................................................................... 29
7.1.6 Setting access rights ............................................................................................. 29
7.1.7 Saving a catalog ................................................................................................... 30
7.1.8 Closing a catalog .................................................................................................. 30
7.1.9 Closing the WorkVisual Catalog Editor ................................................................. 30
7.2 Configuring kinematic systems – overview ................................................................ 30
7.2.1 Configuring a KUKA linear unit ............................................................................. 31
7.2.2 Configuring a kinematic system with KUKA MGU or KUKA motor ....................... 32
7.2.3 Configuring a kinematic system with master/slave motors ................................... 32
7.2.3.1 Master / slave parameters .................................................................................... 33
7.2.4 Configuring a CK .................................................................................................. 34
7.3 Transformation ........................................................................................................... 34
7.3.1 Transformation of BASE kinematic system .......................................................... 34
7.3.2 Transformation of ROBROOT kinematic system .................................................. 36
Contents
4 / 115 Issued: 12.03.2013 Version: KSS 8.3 configuration of kinematic systems V1 en (PDF)
Configuration of Kinematic Systems
7.4 Optimizing machine data with the oscilloscope ......................................................... 36
7.4.1 Optimization sequence ......................................................................................... 37
7.4.2 Optimizing controller parameters .......................................................................... 37
7.4.2.1 Optimizing the proportional component of the speed controller ........................... 37
7.4.2.2 Optimizing the integral component of the speed controller .................................. 39
7.4.2.3 Optimizing the proportional component of the position controller ......................... 40
7.4.3 Optimizing acceleration parameters ..................................................................... 42
7.4.3.1 Optimizing axis ramp-up time ............................................................................... 42
7.4.3.2 Optimizing the reduction factor for the Emergency Stop ramp ............................. 43
7.4.3.3 Optimizing the braking ramp for dynamic braking ................................................ 44
7.4.3.4 Configuration examples ........................................................................................ 45
7.4.4 Checking the optimization results ......................................................................... 47
7.5 Simulating axes ......................................................................................................... 47
8 Start-up and recommissioning ................................................................... 49
8.1 Start-up of kinematic systems ................................................................................... 49
8.1.1 Starting up a KUKA linear unit .............................................................................. 49
8.1.2 Starting up a KUKA kinematic system .................................................................. 49
8.1.3 Starting up a kinematic system with KUKA MGU ................................................. 50
9 System variables ......................................................................................... 51
9.1 System variables for configuring external axes ......................................................... 51
9.2 Asynchronous, uncoordinated external axes ............................................................. 51
9.2.1 $ZUST_ASYNC .................................................................................................... 51
9.2.2 $ASYNC_AX… ..................................................................................................... 51
9.3 Asynchronous, coordinated external axes (ASYPTP) ............................................... 52
9.3.1 $ASYNC_T1_FAST .............................................................................................. 52
9.3.2 $ASYNC_MODE .................................................................................................. 53
9.4 Permanently asynchronous external axes ................................................................. 54
9.4.1 $EX_AX_ASYNC ................................................................................................. 54
10 Programming ............................................................................................... 57
10.1 Programming motions for external axes .................................................................... 57
10.2 Programming synchronous external axes ................................................................. 57
10.2.1 Programming a mathematically coupled motion ................................................... 58
10.3 Programming asynchronous external axes ............................................................... 58
10.3.1 $ASYNC_AXIS ..................................................................................................... 58
10.3.2 ASYPTP ............................................................................................................... 59
10.3.3 $OV_ASYNC ........................................................................................................ 60
10.3.4 $ASYNC_FLT ....................................................................................................... 61
10.3.5 ASYSTOP ........................................................................................................... 61
10.3.6 ASYCONT ............................................................................................................ 61
10.3.7 ASYCANCEL ........................................................................................................ 62
10.3.8 $ASYNC_STATE .................................................................................................. 62
11 Examples ...................................................................................................... 65
11.1 Transformation for DKP 400 ...................................................................................... 65
11.2 Transformation for KL 1500-3 .................................................................................... 68
12 Appendix ...................................................................................................... 71
5 / 115Issued: 12.03.2013 Version: KSS 8.3 configuration of kinematic systems V1 en (PDF)
Contents
12.1 Machine data for configuring the transformation ........................................................ 71
12.1.1 $ET1_TA1KR ........................................................................................................ 71
12.1.2 $ET1_TA2A1 ........................................................................................................ 71
12.1.3 $ET1_TA3A2 ........................................................................................................ 72
12.1.4 $ET1_TFLA3 ........................................................................................................ 72
12.1.5 $ET1_TPINFL ....................................................................................................... 72
12.2 Machine data for configuring axes ............................................................................. 73
12.2.1 $AXIS_TYPE ........................................................................................................ 73
12.2.2 $RED_VEL_AXC .................................................................................................. 74
12.2.3 $VEL_AX_JUS ..................................................................................................... 74
12.2.4 $L_EMT_MAX ...................................................................................................... 74
12.2.5 $APO_DIS_PTP ................................................................................................... 75
12.2.6 $IN_POS_MA ....................................................................................................... 75
12.2.7 $RED_ACC_OV ................................................................................................... 76
12.2.8 $VEL_AXIS_MA ................................................................................................... 77
12.2.9 $RED_ACC_AXC ................................................................................................. 77
12.2.10 $INC_AXIS ........................................................................................................... 77
12.2.11 $INC_EXTAX ........................................................................................................ 78
12.2.12 $ST_TOL_VEL ..................................................................................................... 78
12.2.13 $TIME_POS .......................................................................................................... 78
12.2.14 $AXIS_JERK ........................................................................................................ 79
12.2.15 $VEL_CPT1_MA .................................................................................................. 79
12.2.16 $JERK_MA ........................................................................................................... 79
12.2.17 $EX_AX_ASYNC .................................................................................................. 80
12.2.18 $SOFTN_END ...................................................................................................... 80
12.2.19 $SOFTP_END ...................................................................................................... 81
12.2.20 $RAT_MOT_AX .................................................................................................... 81
12.3 Machine data for configuring motors .......................................................................... 82
12.3.1 $IN_POS_MA ....................................................................................................... 82
12.3.2 $VEL_AXIS_MA ................................................................................................... 83
12.4 Machine data for configuring a CK ............................................................................. 83
12.4.1 $MAIN_AXIS ......................................................................................................... 83
12.4.2 $WRIST_AXIS ...................................................................................................... 87
12.4.3 $TIRORO .............................................................................................................. 88
12.4.4 $LENGTH_A ......................................................................................................... 89
12.4.5 $LENGTH_B ......................................................................................................... 89
12.4.6 $A4PAR ................................................................................................................ 90
12.4.7 $TRAFONAME ..................................................................................................... 90
12.4.8 $ROBROOT .......................................................................................................... 90
12.4.9 $ACTIVE_KAR_MASK ......................................................................................... 91
12.4.10 $RED_VEL_CPC .................................................................................................. 92
12.4.11 $TECH_MAX ........................................................................................................ 92
12.4.12 $VEL_CP_T1 ........................................................................................................ 92
12.4.13 $RED_ACC_DYN ................................................................................................. 92
12.4.14 $INDIVIDUAL_MAMES ........................................................................................ 93
12.4.15 $KINCLASS .......................................................................................................... 93
12.4.16 $RED_ACC_CPC ................................................................................................. 94
12.4.17 $WARMUP_TIME ................................................................................................. 94
12.4.18 $WARMUP_RED_VEL ......................................................................................... 94
剩余114页未读,继续阅读
资源评论
- 食色也2023-07-24即使对于有一定基础的使用者来说,《库卡机器人外部轴配置说明书》提供了一些独到的建议和技巧,帮助提高工作效率。
- 马李灵珊2023-07-24作者对于每个配置步骤都给出了详细的解释和示意图,使得操作者能够轻松上手。
- 五月Eliy2023-07-24这本文件没有过多冗长的理论知识,而是聚焦于实用步骤,非常实用。
- maXZero2023-07-24这份说明书提供了全面的外部轴配置信息,让使用库卡机器人的工作更加顺利和高效。
- ali-122023-07-24这本《库卡机器人外部轴配置说明书》指导清晰,容易理解,对于初学者来说非常有帮助。
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