维修手册
02/2016
3
目录
前言........................................................................................................................................................................ 2
1 安全说明 ................................................................................................................................................................. 4
1.1 基本安全说明 ........................................................................................................................................... 4
1.1.1 一般安全说明 ........................................................................................................................................... 4
1.1.2 操作静电敏感元器件（ESD） .................................................................................................................. 7
1.1.3 工业安全 .................................................................................................................................................. 8
1.1.4 驱动系统（电气传动系统）的遗留风险 .................................................................................................... 8
2 服务案例概述 .......................................................................................................................................................... 9
3 硬件故障服务案例 ................................................................................................................................................. 11
3.1 系统启动故障 ......................................................................................................................................... 11
3.2 PPU/HMI 故障 ....................................................................................................................................... 12
3.3 MCP 连接故障 ....................................................................................................................................... 12
3.4 MCP 按键故障 ....................................................................................................................................... 13
3.5 RS232 传输故障（仅适用于 PPU160.2） ............................................................................................. 14
3.6 主轴故障 ................................................................................................................................................ 15
3.7 主轴编码器报警 ..................................................................................................................................... 16
3.8 手轮故障 ................................................................................................................................................ 17
3.9 进给轴故障 ............................................................................................................................................ 17
3.10 轴移动方向故障 ..................................................................................................................................... 18
3.11 定位误差 ................................................................................................................................................ 18
3.12 换刀故障 ................................................................................................................................................ 18
3.13 过载 ....................................................................................................................................................... 19
3.14 系统启动过程死机 .................................................................................................................................. 19
3.15 硬限位故障 ............................................................................................................................................ 19
3.16 回参考点故障 ......................................................................................................................................... 20
3.17 驱动报警 ................................................................................................................................................ 21
4 PLC 报警服务案例 ................................................................................................................................................ 24
4.1 通用报警 ................................................................................................................................................ 25
4.1.1 报警 700010 .......................................................................................................................................... 25
4.1.2 报警 700012 .......................................................................................................................................... 25
4.1.3 报警 700014 .......................................................................................................................................... 25
4.1.4 报警 700015 .......................................................................................................................................... 26
4.1.5 报警 700016 .......................................................................................................................................... 26
4.1.6 报警 700018 .......................................................................................................................................... 27
4.1.7 报警 700021 .......................................................................................................................................... 27
4.1.8 报警 700029 .......................................................................................................................................... 27
4.1.9 报警 700030 .......................................................................................................................................... 28
4.1.10 报警 700060 .......................................................................................................................................... 28
4.2 铣削特定报警 ......................................................................................................................................... 29
4.2.1 报警 700019 .......................................................................................................................................... 29
4.2.2 报警 700020 .......................................................................................................................................... 29
4.2.3 报警 700031 .......................................................................................................................................... 30
4.2.4 报警 700032 .......................................................................................................................................... 30
4.2.5 报警 700033 .......................................................................................................................................... 31
4.2.6 报警 700034 .......................................................................................................................................... 31
4.2.7 报警 700035 .......................................................................................................................................... 32
4.2.8 报警 700036 .......................................................................................................................................... 32
