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Honeywell Experion PKS.pdf
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Experion PKS
®
CEE-based Controller
Specifications and Technical Data
EP03-300-200
Release 200
Revision Date: December 2003
Version 1.0
Experion PKS CEE-based Controller Specifications and Models
ii
Experion PKS
CEE-based Controller
Specifications and Technical Data
Table of Contents Page
Introduction.............................................................................................................................................1
Experion PKS CEE-based Controller Overview ..................................................................................3
Communication Infrastructure..............................................................................................................5
Fault Tolerant Ethernet Overview.........................................................................................................................5
ControlNet Overview ............................................................................................................................................5
Ethernet Overview................................................................................................................................................5
Functional Description...........................................................................................................................6
Control Execution Environment............................................................................................................................6
Control Strategy Building......................................................................................................................................7
Control Functions .................................................................................................................................................9
Control Libraries.................................................................................................................................................11
21 CFR Part 11 ..................................................................................................................................................12
Experion PKS Process Simulation .....................................................................................................................13
On-Process Migration.........................................................................................................................................13
Specifications and Sizing ....................................................................................................................15
Controller Environmental and Compliance Certifications...................................................................................15
Control Processor Module Hardware Specifications ..........................................................................................16
ControlNet Specifications...................................................................................................................................17
Control Net Cable...............................................................................................................................................18
Function Block Types.........................................................................................................................................20
Control Builder Specifications ............................................................................................................................21
Network Specifications.......................................................................................................................................22
Control Execution Environment Specifications...................................................................................................24
Controller Communications Performance ..........................................................................................................24
Controller Redundancy Specifications ...............................................................................................................26
I/O Module and Fieldbus Capacity .....................................................................................................................27
C200 Control Processor Processing and Memory Resources ...........................................................................29
C200 Simulation Environment Specifications.....................................................................................................32
Models Numbers...................................................................................................................................33
Models-at-a-Glance Examples ...........................................................................................................................33
Controllers, Racks, Power Supplies & Communications Modules .....................................................................38
Miscellaneous Hardware ....................................................................................................................................38
Cables and Connectors......................................................................................................................................39
Controller Software.............................................................................................................................................40
Application Controller Environment (ACE) Software ..........................................................................................42
Simulation System Software ..............................................................................................................................43
Experion PKS CEE-based Controller Specifications and Models
iii
Revision Status
Revision Date Description
Ver 0.1 October 2003 Preliminary Release for R200
Ver 0.2 November 2003 Updated On-Process Migration section
Ver 1.0 December 2003 Updated for final version
Revision Description
Section Change Description
Throughout M Minor edits
ACE Node A
Information on
AFDSIO
Legend for Change column:
A -- Added
D -- Deleted
M -- Modified
EP03-300-200 December, 2003
Release 200 Version 1.0
Experion PKS CEE-based Controller Specifications and Models
1
Introduction
Experion PKS
®
embeds three decades of Honeywell process control, asset
management, and domain expertise, combined with Six Sigma methodologies,
into a unified Process Knowledge System architecture. Experion PKS optimizes
work processes, improves routine maintenance efficiencies, and releases
personnel from manual processes. Capturing and managing untapped process
knowledge in a single Process Knowledge Solution™, Experion PKS delivers
process and control data using innovative technologies that are only offered by
Honeywell. These technologies fully integrate with existing Honeywell systems,
including TPS, TDC2000
®
, TDC3000
®
, TotalPlant
®
Alcont, FSC, and the PlantScape
®
system.
Process Knowledge – Beyond Distributed Control
Experion PKS Process Knowledge capabilities expand the role of distributed control, addressing all of
manufacturing’s critical business objectives to facilitate knowledge sharing and workflow management.
The result is improved operating profit, capital cost and cash flow. Delivering a robust, scalable, plant-
wide system, Experion PKS connects your operations staff with the latest automation technology as
well as with each other. Built on a rock-solid foundation of process control and safety system know-
how, this next-generation system provides
unprecedented connectivity through all levels of process
and business operations. This is a truly collaborative
production and safety management solution.
In addition to embedding Distributed Control System
(DCS) technologies, Experion PKS integrates powerful
knowledge-driven decision support and diagnostic tools,
providing information where and when it is needed. This
revolutionary system approach unifies business,
process, safety, and asset management to:
• Facilitate knowledge capture
• Promote knowledge sharing
• Optimize work processes
• Accelerate improvement and innovation
Unified, Collaborative Architecture
Experion PKS is a unified, collaborative architecture with state-of-the-art DCS capabilities that
encompass Abnormal Situation Management
®
(ASM
®
), Safety Management, and Information
Management technologies. Experion PKS interfaces with FOUNDATION* Fieldbus, Profibus,
DeviceNet, LON, ControlNet and Interbus. Robustness, security, compliance, control, safety, and
reliability are plant-wide, penetrating all layers of the architecture to provide the only available high-
performance, plant-wide infrastructure. Experion PKS’ distributed control features include a complete
continuous, logic, sequential, and drive object-oriented control environment hosted on fully redundant
controllers.
By unifying the plant-wide architecture, Experion PKS allows you to make the right product at the right
time, optimize and automate, increase workforce effectiveness, and increase availability of resources
while reducing incidents. Rather than taking the narrow instrument-centric approach that informs you
only when there is a need to replace a valve or perform maintenance, Experion PKS establishes a
broad, process-centric view of your plant operations by focusing on the impact to operational
objectives, not only the replacement of devices. This is the key to optimizing performance. Combining
DCS functionality and a plant-wide infrastructure, the Experion PKS unified architecture provides
collaborative production management solutions for Knowledge Management, Asset and Abnormal
Situation Management, Business Process Integration, and Optimization and Automation.
Experion PKS
The Next
Generation
Process
Knowledge
System
EP03-300-200 December, 2003
Release 200 Version 1.0
Experion PKS CEE-based Controller Specifications and Models
2
Architecture Overview
Experion PKS comprises many different integrated hardware and software solutions depending upon
the needs of the installation. Figure 1 is a representation of many of the possible nodes that can be
utilized in an Experion PKS architecture. The Experion PKS architecture is highly scalable and not all
nodes are necessary or required.
This document contains specifications and model numbers for the Experion PKS Controller. For
more information about Experion PKS, please refer to:
EP03-100-200 Experion PKS Process System Overview
EP03-200-200 Experion PKS Server Specification and Technical Data
EP03-210-200 Experion PKS Station Specification and Technical Data
EP03-400-200 Experion PKS Chassis I/O Modules - Series A Specification and Technical Data
EP03-410-200 Experion PKS Rail I/O Modules - Series A Specification and Technical Data
EP03-420-200 Experion PKS Galvanically Isolated/Intrinsically Safe Rail I/O Modules - Series H
Specification and Technical Data
EP03-430-200 Experion PKS PM I/O Specifications and Technical Data
EP03-440-200 Experion PKS DeviceNet Specification and Technical Data
EP03-450-200 Experion PKS PROFIBUS DP Specification and Technical Data
TPS, TDC2000, TDC3000
www
eServer
Casual Users
Fault Tolerant Ethernet
Wireless
Devices
(Operations and Maintenance)
Allen-Bradley
ControlLogix
PLC
C200
Digital Video Manager
Redundant
Servers
FSC
SCADA Devices
(OPC, Modbus,
DH+, and many
more!)
PM I/O
Ethernet
Experion
Stations
Application
Control
Environment
Remote
Engineering
Tools
Investment
Protection –
Complete
Integration
Unlimited Secure Access
Video as a Process In
p
ut
!
Comprehensive
Support for
Smart Field
Devices
State-of-the-Art Operation and Engineering Tools
Advanced Applications and Integration
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www
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Casual Users
Fault Tolerant Ethernet
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Allen-Bradley
ControlLogix
PLC
C200
Digital Video Manager
Redundant
Servers
FSC
SCADA Devices
(OPC, Modbus,
DH+, and many
more!)
PM I/O
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Experion
Stations
Application
Control
Environment
Remote
Engineering
Tools
Investment
Protection –
Complete
Integration
Unlimited Secure Access
Video as a Process In
p
ut
!
Comprehensive
Support for
Smart Field
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Advanced Applications and Integration
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