上海安浦鸣志-步进电机驱动器-SR4-Plus 英文-SR4-Plus 用户手册.pdf

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上海安浦鸣志-步进电机驱动器-SR4-Plus 英文-SR4-Plus 用户手册pdf,上海安浦鸣志-步进电机驱动器-SR4-Plus 英文-SR4-Plus 用户手册
SR4-Plus User manual M。ONs 1 ntroduction Thank you for selecting the MOONS SR4-Plus Motor Drive. We hope our commitment to perfor- mance, quality and economy will make a successful motion control project 1.1 Overview The SR series drives are cost-effective, high performance 2 phase step drives. The design is based on advanced digital current control technology, and features high torque, low noise, and low vibration. The running current and microstep resolution are switch selectable 1.2 Features Power Supply-operates from a 24 to 48 volt DC power supply Output Power-position switch selectable, 8 settings, max 4.5 amps peak Current Control -advanced digital current control provides excellent high speed torque Microstep Resolution-position switch selectable, 16 settings: 200, 400, 800, 1600, 3200, 6400, 12800,25600,1000,2000,4000,5000,8000,10000,20000,25000step/rev Speed Range- speeds up to 3000 rpm Anti Resonance-raises the system-damping ratio to eliminate midrange instability and allow stable operation throughout the speed range of the motor Auto Setup-measures motor parameters and configures motor current control and anti-reso nance gain settings Microstep Emulation- performs high resolution stepping by synthesizing coarse steps into fine micro-steps Control Modes-Step& Direction or CW/CCW pulse Input Digital Filters-2 MHz digital filter for high speed inputs Motor Type Select-a 16 bit rotary switch is used to select the desired motor database which is pre-loaded at the Factory Load Inertia Select -as part of the motor database each motor can be selected for use with low or high load inertia Idle Current -switch selectable for 50% or 9o% idle running current reduction 1 second after the motor stops Self Test- switch selectable, the drive will perform a 2 rev, 1 rps, CW/CCW move test Rev 1.0 5/10/2010 SR4-Plus User manual M。ONs 1.3 Block diagram SR4-Plus Block Diagram +24 to 48VDC External GND Pov/er Supply 5Volt DC Stop Filter Step Res Noise Filter Sell Test d口 Step Res Internal Voltage Currert Level 3 Switch to spl Temo Cuirent Leyel 2 Det Currert leyel 1 MOSFET Driver DIR+ Controller O LED 0 Configurations STEP:5-24V) DR(5-24V EN(5-24) 0UT(30,100mA) Step Input Fault Output CW Pulsc CCW Pulsc Reset Fault 2 Mounting the Drive The sR4-Plus Step drive can be mounted on the wide or the narrow side of the chassis. If it is mounted on the wide side, M3 screws should be used through the four corner holes For narrow side mounting applications, M3 screws can be used in the two side holes The amplifiers in the drive generate heat. To operate the drive continuously at maximum power forced air cooling, as from a fan, should be provided Never use the drive in a space where there is no air flow or where other devices can cause the surrounding air to be more than 40C. Never put the drive where it can get wet or where metal particles can fall into it Rev. 1.0 5/10/2010 SR4-Plus User manual MOOns 3 Connections LE口 To use the SR4-Plus Step Drive, the following items are needed QUT ol signa A power supply(24-48 VDC) Pulse Direction signal STEP+ A compatible step motor Switches forSw'2 Conector 3. 1 Connecting to the Power Supply Grounding If the power supply does not have a fuse on the Screw output or some kind of short circuit current limiting device, a fast acting fuse is required. A 4 amp fast acting fuse should be installed in line with the power supply lead Connect the motor power supply"+"terminal to the drive terminal labeled V+. Connect the power supply“" to the drive terminal labeled"V” Be careful not to reverse the wires 3.2 Connecting to a motor A-4-LEAD BIPOLAR MOTOR B- 6-LEADS SERIES CONNECTED C 6- LEADS CENTER TAP CONNECTED 4 LEAD MOTOR 6 LEAD Ye low nc Yellow A- ed b+ NC B Rod white Bluc Red white blue D-8-LEADS PARALLEL CONNECTED E-B-LEADS SERIES CONNECTED Brown 8 LFAD Brown Yellow C Blue Red D 5 Rev 1.0 5/10/2010 SR4-Plus User manual M。ONs 3.3 Connecting to the Inputs 3.3.1 High Speed Digital Inputs The SR4-Plus drives include two high-speed inputs called STEP and DIR. They accept 5 to 24 volt single-ended or differential signals, up to 2 MHz. Typiclly these inputs connect to an external controller that provides step direction command signals. You can also connect a master encoder to the high-speed inputs for "following"applications. Or you can use these inputs with Wait Input, If Input, Feed to Sensor, Seek Home and other such commands Connection diagrams follow +5v to +24V out DIR+ Indexer with DIR DIR- SR4-Plus sinking outputs STEP+ STEP STEP- Connecting to indexer with sinking outputs DIR DIR+ Indexer COM DIR ith SR4-Plus sourcing Itputs STEP STEP+ STEP Connecting to indexer with sourcing outputs DIR+ DIR+ deer DIR DIR with SR4-Plus differential outputs [STEP+ STEP+ STEP. STEP- Connecting to indexer with differential outputs Many high speed indexers have differential outputs Rev. 1.0 5/10/2010 6 SR4-Plus User manual M。ONs 3.3.2 The Enable(EN) Digital Input The EN input enables or disables the drive amplifier. It is an optically isolated input that accepts a 5 to 24 volt single-ended or differential signal. The maximum voltage that can be applied to the input is 28V When En input is closed, the driver amplifier is deactivated, all the MosFETs will shut down, and the motor will be free. When en input is open, the drive is activated When the drive has encountered an error and the fault is removed from system, a falling signal into the EN input will reset the error status and activate the drive amplifier again E 5to24 R4-Plus upply EN Connecting the input to a switch or relay 524V power supply Indexer ouT EN+ with sourcing SR4-Plus outputs OUT EN Connecting the input to sourcing outputs power supply OUT+ Indexer EN+ with sinking SR4-Plus outputs oUT EN onnecting the input to sinking outputs Rev 1.0 5/10/2010 SR4-Plus User manual M。ONs 3.3.3 Programmable Output The FAULT Output is optically isolated. The maximum collector current is 100mA, and the maxi- mum collector to emitter voltage is 30 volts. The output can be wired to sink or source current When drive is working normally, the output is open. When the drive encounters an error, the output closes 5~24V power supply OUT+ SR4-Plus OUT Connecting a sinking output 5~24V power supply OUT SR4-Plus OUT- COMS PLC Connecting a sourcing outpu power supply oUT+ PLC SR4-Plus OUT COM ng a g output again 5~24V power supply OUT sR4-Plus OUT 1N4935 suppression diode Driving a relay Rev. 1.0 5/10/2010 8 SR4-Plus User manual M。ONs 4 Switch Selection L SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 Running Current Idle current Microstepping SW9 SW10 SW11 SW12 Self test Load inertia Step Smoothing Filter Step noise filte 4.1 Running Current The output current of the SR4-Plus Step Drive is set by the sW1, sw2, and sW3 switches and can be changed as necessary. There are 8 settings available according to the on/oFF combina tion of the switches Peak SW1 SW2 SW3 1A ON ON ON OFFOFF OFF 1.5A OFF ON ON SR4-Plus 1.8A ON OFF ON 2.2A OFF OFF ON SW2 1.0A 5A 1.8A 2.2A 3.0A ON OFF OFF ON 3.5A OFF ON OFF 3.0A 3.5A 4.0A 4.5A 4.0A ON OFF OFF 4.5A OFF OFF OFF 4.2 dle current The running current of the SR4-Plus drive is automatically reduced anytime the motor isn't mov- ing. Setting the sw4 switch to On reduces the current to 50% of it running value Setting this switch to OFF maintains 90%of the running current. This 90% setting is useful when a high hold ing torque is required. To minimize motor and drive heating it is highly recommended that the idle current reduction feature be set to 50% unless the application requires the higher setting ON OFF 50% 90% Rev 1.0 5/10/2010 SR4-Plus User manual M。ONs 4.3 Microstepping The microstep resolution is set by the Sw5, Sw6, sw7 and sw8 switches. There are 16 settings Microstep(steps/rev)SW5 SW6SW7sw8 200 ON ON ON ON 400 OFF ON ON ON 800 ON OFF ON ON 1600 OFF OFF ON ON 3200 ON OFF ON 6400 OFF ON FF ON 12800 ONOFF OFF ON 25600 OFF OFFOFFON 1000 ON ON ON OFF 2000 OFF ON ON OFF 4000 OFF ON OFF 5000 OFF OFFON OFF 8000 ON ONOFFOFF 10000 OFF ONOFFOFF 20000 ON OFF OFF OFF 25000 OFFOFF OFFOFF 200 800 1600 OFF OFF ON ON 5678 3200 6400 12800 25600 SW5 Sw6 1000 2000 4000 5000 OF OFF OFF ON 56/8 567815678 8000 10000 20000 25000 4.4 Self test Setting switch sw9 to ON after the drive is powered up will cause the drive to perform a self test move of 2 revolutions both CW and CCW at 1rps Setting switch sw9 to OFF disables this feature 9 ON OFF Rev. 1.0 5/10/2010 10

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