威尔凯变频器WKS矢量型说明书(英文版).pdf

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威尔凯变频器WKS矢量型说明书(英文版)pdf,威尔凯变频器WKS矢量型说明书(英文版)
WERKAI ELE CTRICALISHANGHAICO,, LTD Safety notice H2 Group Motor data.... Please refer to the user manual before the installation, operation, maintenance or H3 Group Vector control. nspection. H4 VIF control H5 Input terminals........ ...8a..84448.8.44.8...4.4. H6 Output terminals... 68 Warning"and"Caution"are different grades for safety notice in tha manual H7 Hurmlarl-COITipuler inler face 70 H8 Reinforced functions a 74 A refers to the potential danger and it may lead to death if it were not avoided H9 PID control 79 Warning HA Group Simple PLC and multi-speed control 83 △ refers to the potential risk and it may lead minor or serious injury and equipment HB Group Protection parameters caution damage if it were not avoided. This also can be used to alarm unsafe operation HC Group Serial communication HD Group Supplement functions In some cases, even the notes in caution may lead severe accident, sc all the important HE Functions of manufacturer notices should be obeyed ini any case 7, Trouble shooting.,,…,…… 7.1 Troubles and elimination 1,1a44;aa4 …93 * Note refers to the procedure to ensure correct operation 7.2 Common trouble and solution Warning is indicated on the cover of frequency convertor 8. Maintenance The above guide should be obeyed in the application of the frequency convertor. 8. 1 Daily maintanance. 8.2 Regular maintenance.,e,.a. 1;a I444484444.5 警告 8.3 Change of quick wear parts of frequency convertor.. WARNING 8. 4 Guarantee of frequency convertor 9. Protoco Read opcration spccifications carefully before installin 9.1 Content 97 Don't connect output terminals (U v,,W)to power supply 9.2 Application mode Dont connect megger at the terminals on the printed circuit board. 9. 3 Bus structure Maintenance and inspection be perormed only after LED lamp of capacitor turn off. 9. 4 Protocol specification. 9.5 Frame structure 9. 6 Command code and communication data 101 Appendix: Table of Functional Parameters 111 Creating Top Quality, Fascinating Future WERKA WERKA ELECTRICAL(SHANGHAI)GO, LTD ELECTRICALSHANGHAUJCO, LTO, 1.Overview ○ Overall technical features of frequency convertor WERKAI INVERTER Power range: 0.75-400KW TYPE: WKS 55G 4T 1 C Three control modes: SVC, V/F control, torque control POWER: 55KW CURRENT: 110A High torque, precision, wide-range speed control drive INPUT: AC 3P 380V 50/60Hz Anti-tripping property and extremely reliabil ity OUTPUT: AC 3P0-380V0-400Hz Flexible input and output terminals, 8 digital inputs, 2 analog inputs, 2 analog NUMBERI outputs, 1 relay output and 2 open collector outputs Multi-speed operation and practical PiD: WERKAI ELECTRICAL (SHANGHAI)CO LTD Non-stop at momentary interruption AVR function: keep the constant output voltage automatically when the network voltage changes FDP level detection, over-voltage stall current limiting, parameter saving option at power cut or off RS485 communication interface, adapting standard ModBus Industrial Control 13 Types of frequency convertor Bus Protocol Textile wobble frequency control, flux braking, analog combined control Rated output Rated input Ratec output Adaptive To transform renewable sources to electrical energy by comman Dc bus to Type nput voltage power(kW)I current (A) current(A) motor achieve energy-saving operation Speed tracing restart can make the revolving motor run the non-impact smooth WKSO.4G2SIB 5.4 0.4 start WKSO. 75G251B Auto carrier-frequency control tech, motor tune regulation tech, and special WKSI.5G2SIB 220V 5 0.75 8.2 4.5 0.75 design af electromagnetic compatibility can satisfy the environmental requirements 14.2 7.0 of low noise and electromagnetic interference WKS22G2SIB 2.2 23.0 10 2.2 Over 20 faull prolection so thal can prulecl the equipment or electrical Imulor timely and effectively WKSO. 75G2TIB 0.75 50 0.75 WKs series frequency convertor adopts DSP control system and achieve the real WKSISG2TIB 7.7 SVC, which has more advantages than V/F control WKS22G2TIB 10 WKS3. 7G2TIB 17.0 1.2 Nameplate description WKS55G2TIC 5.5 21.0 5.5 WKS75G2TIC 31,0 Figure 1 Nameplate description of frequency convertor WKSIIG2TIC Triphase l.0 43.0 42 11.0 WKS 2, 2 G 4T H WKSI5G2TIC 220V±15% 15.0 56.0 15.0 Structural style B: plastic casing; C: metal wall-mounted type: D: metal cabinet type WKSI8SG2TIC 18.5 710 18.5 the software edition number WKS22G2TIC Power supply 2s. uniphase, 220V: 2T: triphase 220V: 4T: tri hase 380v WKS30G2TIC 30.0 112.0 l10 30.0 General (G)Blower and Pump(P)Mechanical type (J WKS37G2TIC 37,0 132.0 130 37,0 motor power(.2KW) WKS45G2TIC 45,0 163,0 45,0 WERKAI: SVC vector control WKS55G2TIC 55.0 200.0 200.0 55.0 Creating Top Quality, Fascinating Future Creating Top Quality, Fascinating Future WERKA ELECTRICAL( SHANGHAUE。↓TD, Type Input voltage Rated output Rated output ptve Input voltage Rated output Rated output Adaptive power(kW) current (A motor power(kW) current(A) motor WKSO. 75G4TIB 0.75 0.75 WKS90G4TIC 80 WKSO. 75P4T1B Triphase 0.75 0.75 WKS90P4TIC 90 180 WKSI.5G4T1B 380V±15% L.5 3.7 15 WKSIlOG4TIC 110 210 l10 WKSLSPATIB 1.5 WKSIlOP4TIC 10 210 110 WKS22G4TIB WKSI32G4TIC 132 250 132 WKS22P4TIB 2.2 2.2 WKS132PATIC 250 WKS3G4TIB 3.7 WKS 160G4TIc 160 300 l60 WKS3.7P4TIB 37 3.7 WKSIGOP4TIC 160 300 l60 WKS5.5G4T1C 5.5 5.5 WKSI8SG4TIC 18 185 WKSS.SP4TICTriphase 380V WKSI85P4TIC 185 340 WKS7.5G4T1C Internal braking 7.5 75 WKS200G4TIC 200 380 unit hase 380V WKS75P4TIC 75 WKS200P4TiC no internal braking 20 380 0 unit WKSILGATIC 25 WKS220G4TIC WKSIIP4TIC WKS220P4TIC 220 420 WKS1SG4TIC 15 15 WKS250G4TIC 250 480 250 WKSISPATIC WKS250P4TIC 480 250 WKS185G4TIC 18.5 18.5 WKS2804lI4 280 540 28O WKSIS5P4TIC 18.5 18.5 WKS28OP4TIC 54 28 WKS22G4TIC 月 45 22 WKS315G4TIC 315 610 315 WKS22P4TIC 45 22 WKS3ISP4TIC 315 610 315 WKS30G4TIC 60 WKS350G4TIC 350 350 WKS30P4TIC 30 50 30 WKS350P4TIC 350 680 35 WKS3G4TIC WKS4oOG4TI 800 00 (no internal braking WKS37P4TIC unit 37 75 37 WKS400P4TIC 40 80U 400 WKS4SG4TIC WKS45PATIc 45 45 WKS55G4TIC 5 l10 WKSS5P4TIC 110 WKS75G4TIC WKS75P4TIC 75 150 75 Creating Top Quality, Fascinating Future Creating Top quality Fascinating Future WERKA WERKA ELECTRICAL(SHANGHAU)CO., LTD ELEGTRICALISHANGHAI)COnLTO, 1.4 Names of parts of frequency convertor Figure 1-10 Dimension of frequency convertors at 5.5kW-30kW(380V and 220v) Names cf parts I ventilation fence fixing hole 3 cEse 5 keyboard controller ining sign 8 ccntrol terminal 9 front plate of terminal 10 power terminal II cable duct of ma in circuit 12 cable duct of contro circurt 1.5 Dimensions of frequency convertor Figure 1-11 Dimension of frequency convertors above 55KW (380V) Figure 1-9 Dimension of frequency convertor at 3.7kW and below (380v and 220V) Ⅲ Creating Top Quality, Fascinating Future Creating Top Quality, Fascinating Future WERKA ELECTRIEALISHANGHAl)C。。LTD WKS series Universal Vector Variable Frequency Speed Regulator WERKA ELECTRICAL( SHANGHAUE。↓TD, Dimensions and installation size of 220vac Type WI(mm) LI(mm) WI(mm) LI(mm) H(mm) Installation wI(mm) LI(mm) wI(mm) LI(mm) H(mm) Installation Installation size Dimension TyDe aperture Installation size Dimer ImmI WKS55G4TIC WKSO, 75G2SIB WKS5, 5P4TIC 170 298 210 176 WKS15G251B WKST, 5G4TlC WKS2,2G2SIB WKS75PATIC WKS075G2TIB WKSIIG4TIC WKSI.SG2TIB WKSIIPATIC 76 252 104 262 172 186 372 WKS22G2T1B WKSISG TIC WKS37G2T1B WKSISP4TIC WKS5.G2TIC WKSI8GATIC 17 176 WKS75G2TIC WKS I8.sP4TIC WKSIIG2TIC WKS22G4TIC I86 358 234 372 223 7 438 WKSI5G2TIC WKS22P4TIC WKS185G2TIC WKS30G4TIC WKS22G2TIC 438 262 452 WKS3OPATIC WKS30G2TIC WKS37G4TIC WKS37G2TIC WKS37P4TIC WKS45G2TIC 260 534 550 7 WKS45G4TIC 260 534 330 550 292 7 WKSS5G2TIC WKS45P4TIC WKS3SG4TIC Dimensions and installation size of triphase 380 VAC WKS5SP4TIC WKS75G4TIC WI(mm) Ll(mm) WI(mm) LI(mm) H(mm) Installation Type Installation size aperture WKS75P4TIC Dimension WKS90G4TIC WKSO. 75G4T1B WKS0P4TIC KSO, 75P4TIR WKSIlOGTIC WKS1.5G4TlB WKSIlOPATIC WKSL,P4TIB 370 820 358 172 WKSIS2G4TIC WKS2. 2G4T1B WKS132P4TIC WKS22P4TIB WKSI60GATIC WKS37G4TIB 445 855 575 880 448 WKSIGOP4TIC WKS3 7P4TIB Creating Top Quality, Fascinating Future Creating Top quality Fascinating Future WERKA WERKA ELECTRICAL(SHANGHAUG., LTD ELECTRICALISHANGHAIJCO,LTO, WI(mm) LI(mm) wI(mm) LI(mm) H(mm) Installation 1. 6.1.1 220v grade standard and type-choosing reference Type Installation size Dimension mm Braking unit Braking resistance(100% braking torque, 10%utilization) WKSI85G4TIC Capacity kW(HP) WKSI85P4TIC Spec. Quantity(pc) Equivalent Equivalent 540 1270 710 1305 378 resistance ant Quanitity(pc) power WKS220G4TIC 04(0.5) 400Q WKS220P4TIC 0.75(1 200g WKS250G4TIC 1309 260W WKS250P4TIC nner 2.2(3 809 260W WKS280G4TIc 4(5) 489 400W WKS280P4TIC 1475 415 5.5(7.5) 550w WKS315G4TIC 7.5(11 26Q 780w WKS315P4TIC 11(15) 179 WKS400G4TIC 15(20) DBK-055-2 13 1800W WKS400P4TIC 18.5(25 109 2000W 1 22(30 2500W 30(40) 2 13Q l800W 10Ω 2 DBK 0552 45(60) 8O 2500W 1.6 Types of braking resistance/braking units 55(75) 6.5Q 3000w 1. 6.I Reference 1.6.1.1 380V grade standard and type-choosing reference When the control equipment drived by the frequency convertor brakes quickly, it needs the Braking unit Braking resistance(100% braking torque, 10%utilization) energy returned to DC bus when consuming motor braking by braking unit. All the frequency pacity kW(HP) Quantity(pc) Ec Equivalent Equivalent resistance Quanitity (pc) power convertors below 15kW (including) have inner braking unit and these over 18.5 kW(including) need select braking unit. So please select proper braking resistance in accordance with the 1.5(2 4002 260W capacity of freguency convertor if necessary. The braking Torque is 100%arid the utilization 2,2(3 150Q 390W 4(5) 150Q 390W rate is 10%. See the configuration of braking resistance and braking unit in the table below 5.5(7.5) Inner 100Q 520W The braking power should be readjusted according to the braking torque and the utilization if 7.5(11) 50Q 1040w the equipment works with load under braking status for a long time. Based on long-term work 11(15) 50Q 1040W 111111 braking resistance power, P=( P8.32)2/R, where R is the value of braking resistance 15(20) 1560 Creating Top Quality, Fascinating Future Creating Top Quality, Fascinating Future WER KA WKS series Cniversal Vector ariable Frequency Speed Regulator WKS series Universal Vector Variable Frequency Speed Regulator WERKAI ELECTRIGALISHANGHAMCOmLTD, Braking unit Braking resistance(100%beaking torque, 10%ufilization 1.6.2 Connection method Capacity kW(HP) 1. 6.2. I Connection of braking resistance Spec. Quantity(pc) Equivalent Equivalent Quanitity(pc) See the connection of braking resistance of D Volume and below and frequency convert resistance in Figure 1-11 18.5(25 20Q 111 Figure 1-11 Installation of braking resistance 22(30) 20Q 60W 30(40) 20Q 6000w 37(50) 13.6Q 9600W 45(60) DBK-055-4 13.5Q 9600w 55(75) 13.6Q 9600W 75(100) 1222 13.5Ω 9600W 90(120 11111222 P 13.6Q 9600 110(150) 13.50 9600W 132(180 40 30000W 1. 6.2.2 Connection of braking unit DBK-1604 160(215) 30000w See the connection of frequency convertor and braking unit in Figure 1-12. 85(250) 40000W 200(270 DBK-220-4 40000w Figure 1-12 Connection of braking unit 220(300) 30 4000w 250(340) 60000w frequncy maror DBK braang unt 280(380) DBK=315-4 2n 60000W 315(430) 60000w 回的 350(470) 30 4000Ow 2 DBK-220-4 400(540 30 40000W 2 母引ssa香 500(680) 20 60000w 2 560(760) DBK315-4 22222 29 60000W 2 1. 6.2.3Parallel connection of braking unit 630(860) 20 60000W 2 Due to the power limitation of braking unit, parallel connection is necessary in some ower range, seeing the connection in Figure 1-13 Note Please select resistance and power of braking resistance according to data provided by Figure 1-13 Parallel connection of braking unite our company. Braking torque of trequency convertor will be altered by braking resistance and resistance DBK blcking unit DeK braking unit power in above table is designed according to 10C% of braking torque and 10% of braking usage rate, Braking res stance can be reduced and power can be increased properly at the same time if users want a larger braking torque Power of braking resistance shall be addec properly in locations whicn need braking (i.e, braking usage rate exceeds 10%)according to detailed working condi Please refer to "Instructions of Dynamic Braking Unit"to set braking voltage class of ng unit accurately when using the external braking unit and inaccurate setup of voltage will influence normal operation of frequercy convertor. Creating Top Quality, Fascinating Future Creating Top quality Fascinating Future WERKA WERKA ELECTRICAL(SHANGHAU)CO.,LTD ELECTRICALISHANGHAI)COnLTO, 2.00BA △ Caution △ Caution Raise the cabinet body with the base and do not move the frequency convertor with the front panel, otherwise the main unit may drop off and cause personal injury Do not install or operate frequency convertor with any damage or fault parts. The frequency convertor should be mounted on fire-retardant material such as metal otherwise may cause the risk of injury and far away from thermal source and inflammables to avoid fire hazard If two or more frequency convertors are amounted in a cabinet. the cooling blower in necessary to control the temperature is under 40C, otherwise, overheat will cause Please check the following items after open the hox and take out the frequenc fire hazard or damage convertor 1. Confirm no any damage during the transportation(damage or nick) 2. Confirm User Manual and warranty card in the box 3. Check the nameplate of frequency convertor and confirm that is the product Ambient conditions of the frequency convertor you ordered 4. Please confirm the fitting parts are correct if you ordered these parts 3. I 1 Temperature and humidity Please call the local dealer promptly if there is any damage on the frequency The ambient temperature should be between -10C-+40C, and it must be derated if over convertor or fitting parts and the maximum is no more than 50 C Above 40C, derate 4% for every increase af/C-40c 3. Disassembling and installation The relative humidity of the air<90%, no condensation, avoid to exposure to direct sunlight Whether Fahrenheit is needed to add Warning The design, installation, debugging and operation must be done by authorized staff and 3.1.2 Altitude all the descriptions in"warning must be obeyed, otherwise may cause severe persona injury or heavy losses of property. The rated power can be run if install it under altitude of 1000m and see the detail derating inge in the figure below if over altitude of 1000m The input pover supply must be fixed permanently and the equipment must be firmly grounded The following terminals may have dangerous voltage even though it is off Figure 3-1 Altitude of installation site power supply terminals, R, s, terminals connecting the motor, U,V,W lout The installation onby can be performed at least 10 min after the power supply is cut and confirm that LED light is off and thethe discharge of frequency convertor finished 100% The minimum sectional area of the grounding conductor is 10mm2 or in accordance with the data below. It is required to select the maximum value between them as the sectional area of grounding conductor Sectional area of power wire conductor S mm2 Sectional area of grounding conductor S≤16 16<5≤35 16 35<S S,2 2000 3000 4000(米) Creating Top Quality, Fascinating Future Creating Top Quality, Fascinating Future

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