诺德变频器BU0500_EN手册

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英文手册
ORD DRIVESYSTEMS Intended use of the frequency inverter Intended use of the frequency inverter Compliance with the operating instructions is necessary for fault-free operation and the acceptance of any warranty claims. These operating instructions must be read before working with the device These operating instructions contain important information about servicing They must therefore be kept close to the device SK 500E series frequency inverters are devices for industrial and commercial systems used for the operation of three-phase asynchronous motors with squirrel- cage rotors and Permanent Magnet Synchronous Motors- PMSM. These motors must be suitable for operation with frequency inverters, other loads must not be connected to the devices sK 5xxE frequency inverters are devices for stationary installation in control cabinets. All details regarding technical data and permissible conditions at the installation site must be complied with Commissioning (commencement of the intended use)is not permitted until it has been ensured that the machine complies with the EMc Directive 2004/108/EEC (from 04/20/2016: 2014/30/EU)and that the conformity of the end product meets the Machinery Directive 2006/ 42/EEC(observe EN 60204) c Getriebebau nord gmbh co KG. 2016 Documentation Title BU0500 Order-No. 6075002 Series SK500E Device series: SK 500E SK 505E.SK510ESK511E SK 515E, SK 520E, SK 530E, SK 535E (SK 540E, SK 545E see BU 0505 Device types:SK5XE-250-112-…SK5XE-750-112-(0.25-0.75kW,1~115V,out:3~.230V) sK5xXE250-323-..SK5xxE221-323-0.25-22kW,13~230V,out:3~.230V) SK5XE301-323-….SK5XXE-182323-(30-18.5kW,3-230V,Ou:3-.230 SK5XXE550-340-…SK5X-163-340-(0.55-160.0kW,3~400V,Out:3-..40V) BU0500EN-1516 RD SK 500E-Users Manual for Frequency Inverters DRIVESYSTEMS Version list Title Order number Remarks Date software version BU0500, 6075002/1005V11R1 First issue March 2005 Further revisions: May, June, August, December 2005, May, October 2006, May, August 2007, February, May 2008 (For an overview of the amendments to the above editions: please refer to the April 2009 version ( Part no:6075002/1409) Further revisions. view of the April 2009, November 2010, February, April 2011 (For an overview of the amendments to the above editions: please refer to the april 201 1 version ( Part no:6075002/1411) Further revision September 2011, March2013 (For an overview of the amendments to the above editions: please refer to the March 2013 version ( Part no:6075002/1013) Further revisions February 2015 (For an overview of the amendments to the above editions please refer to the February 2015 version ( Part no:6075002/0715) BU0500 6075002/1516 V3.1R0 Incl April 2016 General corrections Adaptation of parameters: P220, 241, 312, 3 334,504,513,520,740,741,748 Error message 1000. 8 and 1000. 9 added Revision of section" Standards and Approvals Revision of section" UL/CUL for CSA: Voltage limitation filter(SK CIF)no longer required >Module removed from document Size 10 and 11 Note in progress"deleted amendment of fuses Revision of the Technical Electrical data". size 10 and 1 1 Amendment of fuses(types and sizes) Update of EC/EU Declaration of Conformity Revision of the section General conditions for ColdPlate technology Table 1: version list Copyright notice As an integral component of the device described here, this document must be provided to all users in a suitable form Any editing or amendment or other utilisation of the document is prohibited Publisher Getriebebau nord gmbh co KG Getriebebau-nord-strabe1.22941Bargteheide,Germany.http://www.nord.com/ Fon+49(0)4532/2890·Fax+49(0)4532/289-2253 BU0500EN-1516 ORD DRIVESYSTEMS Table of contents Table of contents Genera|… 9 Overview 2 SK 5XxE with or without integrated mains filter 1.2.1 Operation of an SK 5XXE-. A frequency inverter 1.2.2 Operation of an SK 5XXE-.o frequency inverter. 1.2.3 Which type of inverter should be used? 12 1.3 Delivery 12 1.4 Scope of supply… 12 1.5 Safety and installation notes 1.5.1 Explanation of labels used 1.5.2 List of safety and installation notes 1.6 Standards and approvals UL and CUL(CSA)approval 1.8 Type code/ nomenclature. 1.8. 1 Type plate 24 1.8.2Fre cy inverter type cod 1.8.3 Optional technology units( module type codes) Assembly and installation 25 2.1 SK 5xXE standard versi 2.2 SK 5xXE -CP in ColdPlate version 2.3 External heat sink kit 2.4 Snap-on mounting rail kit SK DRK1 30 2.5 EMC Kit 2.6 Brake resistor (BR).. 32 2.6.1 Electrical data for brake resistors 33 2.6.2 Dimensions of bottom-mounted br sk br4 34 2.6.3 Dimensions of chassis br sK br2 36 2.6.4 Brake resistor assignments 2.6.5 Combination of brake resistors .37 2.6.6 Monitoring of the brake resistor 2.6.6. 1 Monitoring with a temperature switch 2.6.6.2 Monitoring with current measurement and calculation 40 2.7 Chokes 2.7.1 Mains chokes 2.7.1.1 Link circuit choke sK dcl- 41 2.7.1.2 Input choke SK Cl1- 42 2.7.2 Output choke SK co 2.8 Line filter 45 2.8. 1 Mains filter SK NHD(up to size 4 ). 2.8.2 Mains filter SK LF2(size 5-7) 45 2.8.3 Line filter SK HlD 2.9 Electrical connection 47 2.9. 1 Wiring guidelines 48 2.9.2 Adaptation to IT networks 2.9.3 DC-coupling 2.9. 4 Electrical connection of power unit 2.9.5 Electrical connection of the control unit 2.10 Colour and contact assignments for encoders 2.11 RJ45 WAGO- Connection module Displays and contr 70 3.1 Modula blies sK 5xxE 70 3.2 Overview of technology units 71 3.3 Simple Box, SK CSX-O 74 3.3.1 Potentiometer Box SK TU3-POT 77 3.4 Connection of multiple device to a parameterisation tool Commissioning 7 4.1 Factory settings 79 4.2 Selecting the operating m BU0500EN-1516 RD SK 500E-Users Manual for Frequency Inverters DRIVESYSTEMS 4. 2. 1 Explanation of the operating modes(P300 4.2.2 Overview of control parameter settings 81 4.2.3 Motor control commissioning steps 4. 3 Minimal configuration of control connections.. 4.4 KTY84-130 connection(above software version 1.7) 4.5 Frequency addition and subtraction via operating boxes 85 Parameters…86 Operating status messages 155 6. 1 Display of messages .155 62 Messages.… Technical data 164 7.1 General data sK 500E 164 7.2 Electrical data .165 7.2.1 Electrical data 115 v 165 722 Electrical data 230 v 7.3 General conditions for Cold Plate technology. 7.2 3 Electrical data 400 V 169 .174 Additional information ……176 8.1 Setpoint processing 176 8.2 Process controller 178 8.2. 1 Process controller application example 178 8.2.2 Process controller parameter settings 179 8.3 Electromagnetic compatibility(EMC) 180 8.3.1 General provisions 180 8.3.2 EMC evaluation 180 8.3.3 EMc of device 8.3.4 EC Declaration of Conformity 184 8. 4 Reduced output power .185 8.4.1 Increased heat dissipation due to pulse frequency 8. 4.2 Reduced overcurrent due to time 186 8.4.3 Reduced overcurrent due to output frequency 8.4.4 Reduced output current due to mains voltage .188 8.4.5 Reduced output current due to the heat sink temperature 188 8.5 Operation with FI circuit breakers 189 8.6 Energy Efficiency 189 8.7 Standardisation of setpoint /target values... 190 8.8 Definition of setpoint and actual value processing(frequencies) 191 Maintenance and servicing information 192 9.1 Maintenance Instructions 9.2 Service notes 193 9.3 Abbreviations 194 BU0500EN-1516 ORD DRIVESYSTEMS List of illustrations List of illustrations Fig.1 Mounting distances for sK5XXE…… 25 Fig.2: EMC Kit SK EMC2× Fig 3: Bottom-mounted brake resistor SK BR4 ig. 4: chassis brake resistor SK BR2 32 Fig 5: Ilustration of mounting the BR4-on the frequency inverter Fig 6: Typical brake resistor connections 39 Fig. 7 Diagram of a DC-coupling 52 Fig 8 Diagram of a dc coupling with an input/feedback unit 53 Fig 9: Modular assemblies SK 5XXE 70 Fig 10 Simple BoX SK CSX-0 Fig. 11 Top side of fI with RJ12/RJ45 connection 74 Fig. 12: Simple Box, SK CSX-0 menu structure 76 Fig. 13 Motor type plate 79 Fig 14: Setpoint processing Fig. 15: Process controller flow diagram 178 igure 16: Wiring recommendation 183 Figure 17: Heat losses due to pulse frequency Figure 18: Output current due to mains voltage Figure 19: Energy efficiency due to automatic flux optimisation BU0500EN-1516 RD SK 500E-Users Manual for Frequency Inverters DRIVESYSTEMS List of tables Table 1: Version list Table 2: Overview of SK 500E performance grading features...... Table 3: Overview of differing hardware features 400 Table 4: Standards and approvals Table 5: Emc Kit sK emc2-x Table 6: electrical data for brake resistor sk br2, and sK br4 Table 7: Brake resistor temperature switch data Table 8: Dimensions of bottom-mounted brake resistor sk br4. Table 9: Dimensions of chassis brake resistor sK br2 Table 10: Combination of standard brake resistors Table 11: Link circuit choke SK dCl- Table 12: Input choke data for SK Cl1-,1- V 42 Table 13: Input choke data for sK CI1-,3-240V Table 14: Input choke data for SK Cl1-, 3-480 V Table 15: Output choke data for SK Co1-,3-240V Table 16: Output choke data for sK co1 Table 17: mains filter NhD 45 Table 18 Mains filter lF2- 45 Table 19: Mains filter hlD- 46 Table 20: Adaptation of integrated mains filter Table 21: Tools Table 22: connection data Table 23: Colour and contact assignments for NORD- TTL /HTL incremental encoders 68 Table 24 RJ45 Wago connection module 69 Table 25: Overview of Technology Units and Control Boxes 71 Table 26: Overview of Technology Units and Bus Systems Table 27: Overview of technology units, other optional modules Table 28: SimpleBox SK CsX-0, functions 75 Table 29: Technical data coldPlate 115v devices 174 Table 30: Technical data, ColdPlate 230V devices, single phase operation “ 174 Table 31: Technical data, ColdPlate 230V devices, three phase operation 175 Table 32: Technical data ColdPlate 400V devices .175 Table 33: EMC comparison between en 61800-3 and EN 5501 1 181 Table 34: EMC, max shielded motor cable length with regard to compliance with the limit value classes Table 35: Overview according to product standard En 61800-3 Table 36: Overcurrent relative to time 186 Table 37: Overcurrent relative to pulse and output frequency .187 Table 38: Scaling of setpoints and actual values (Selection) 190 Table 39 Processing of setpoints and actual values in the frequency inverter BU0500EN-1516 ORD DRIVESYSTEMS 1 General 1 General The SK 500E -SK 535E series is based on the tried and tested NORD platform. The devices are characterised by their compact design and optimum control characteristics, and have uniform parametrisation The devices have sensor-less current vector control with a wide range of settings. In combination with suitable motor models, which always provide an optimised voltage/frequency ratio, all three-phase asynchronous motors that are suitable for inverter operation and permanently excited synchronous motors can be driven. For the drive unit, this means very high starting and overload torques with constant speed The performance range extends from 0. 25 kw bis 160.0 kW The use of modular modules means that the device series can be adapted to individual customer requirements This manual is based on the device software as stated in the version list (see P707). If the frequency inverter uses a different software version, this may cause differences. If necessary, the current manual canbedownloadedfromtheinternet(http:/www.nordcom/) Additionaldescriptionsforoptionalfunctionsandbussystemsexist(http:/www.nord.com/) @ Information Accessories The accessories mentioned in the manual are also subject to change Current details of these are summarised in separatedatasheetswhichareavailableatwww.nord.comundertheheadingDocumentationmanuals Electronic Drive Technology> Techn. Info /Data Sheet. the data sheets available at the date of publication of this manual are listed by name in the relevant sections(TI.) As standard, the frequency inverters are equipped with a fixed heat sink, via which the power losses are dissipated to the environment. Alternatively, for sizes 1-4 there is the ColdPlate version and for sizes 1 and 2 there is also an external heat sink version As standard, inverters for 230V or 400V operating voltage are supplied with an integrated mains filter. However, versions without a mains filter are available for frequency inverters above Size 7. Frequency inverters for 115V operating voltage are normally supplied without mains filters 1.1 Overview Properties of the basic frequency inverter SK 500E High starting torque and precise motor speed control setting with sensorless current vecto control Can be mounted next to each other without additional spacing Permissible ambient temperature range 0 to 50C (please refer to the technical data) Frequency inverters Type SK 5XXE..A: Integrated EMc mains filter for limit curve Al(and B1 for inverters Size 1-4 according to EN 55011, Category C2 (and C1 for inverters Size 1-4) according to en 61800-3(not for 115 V inverters Frequency inverters Type SK 5XXE..0: without integrated EMC mains filter Automatic measurement of the stator resistance or determination of the precise motor data Programmable direct current braking Integrated brake chopper for 4 quadrant operation(optional brake resistors) Four separate online switchable parameter sets RS232/485 interface via Ru12 plug connector Integrated Uss and Modbus rtU(see BU 0050) BU0500EN-1516 RD SK 500E-Users Manual for Frequency Inverters DRIVESYSTEMS Feature SK. 50XE 51xE511E520E 53XE 54xE Additional BU Operating manual BU0500 options 0505 Safe pulse block(STO/SS1) X X BU0530 2 X CANbUS/CANopen interfaces via RJ45 BU0060 RS485 interface additionally via terminals Speed feedback via incremental encoder X npu Integrated"POSICON" positioning contro BU0510 CANopen absolute encoder evaluation BU 05 10 PLC/ SPS-functionality X BU0550 Universal encoder interface BU0510 SSl, BISS, Hiperface, En Dat and SIN/COS) Operation of Pm synchronous motors X (Permanent Magnet Synchronous Motors) Number of digital inputs outputs' 5105/05/07/27/2 5/36/2 7!1 Additional potential-isolated Ptc input**x Number of analog inputs /outputs 2112/12/1212/1 2/1 Number of relay messages 2 2 2 not with 115v devices SK 54XE: 2 1/Os can be variably parameterised as inputs or outputs alternative"thermistor"function on digital input 5 possible (above size 5 an additional thermistor input is available as standard) Table 2: Overview of SK 500E performance grading features Differing hardware features Version Description SK5x×E--CP ColdPlate or external heat sink compared with SK 5XXE SK 5X5E External 24V supply voltage. Communication with the frequency inverter is compared with SK5×OE possible even without a power connection For size 5 and above in. Additional, separately mounted Ptc input(potential isolated) comparison with sizes External 24V supply voltage with automatic switchover to the internal 24V 4kW. 230V or low voltage generator on failure of the external control voltage >11kW,400V) Processing of both bipolar and analog signals 2 X CANbUS/CANopen interfaces via Ru45 plug as standard Table 3: Overview of differing hardware features BU0500EN-1516

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