Sinumerik 840Dsl 内部集成刀库管理功能

刀具管理简明调试手册 201405

（草稿）

目录

第 1 章 刀具管理功能简介 ............................................................................................................................... 1-1

1.1 刀具管理系统结构图 .............................................................................................................................. 1-1

1.2 刀具管理功能简介 .................................................................................................................................. 1-1

1.2.1 支持的刀库类型

.............................................................................................................................. 1-1

1.2.2 支持刀库管理功能

1.3.4

1.3.5

........................................................................................................... 1-4

1.3.6

）

................................................................................................................. 1-5

1.3.7

1.3.8

）

1.4 本书例程刀库配置 .................................................................................................................................. 1-6

第 2 章 刀具管理调试步骤 ............................................................................................................................... 2-1

2.1 系统参数设置（第 1 步） ...................................................................................................................... 2-1

2.2 刀库配置（第 2 步） .............................................................................................................................. 2-1

2.2.1

2.4 换刀子程序（第 4 步） .......................................................................................................................... 2-5

2.5 功能测试（第 5 步） .............................................................................................................................. 2-5

第 3 章 系统参数设置 ...................................................................................................................................... 3-1

3.1 激活系统选项功能 .................................................................................................................................. 3-1

3.2 内存分配 ................................................................................................................................................. 3-1

3.2.1

）

............................................................................................................... 3-1

3.2.2

3.2.3

3.2.4

...................................................................................................................... 3-2

3.3 功能参数设置 ......................................................................................................................................... 3-2

4.3 配置真实的刀库（MAGAZINE） ................................................................................................................ 4-1

4.4 配置缓冲区刀库（BUFFER MAGAZINE 9998） .............................................................................................. 4-2

4.4.3 刀位分配给刀库（Distances to magazines）

4.5 配置装载站刀库（LOADING MAGAZINE 9999） ........................................................................................... 4-4

4.5.1 建立装载站（Loading）的刀位

4.5.2 刀位分配给刀库（Distances to magazines）

4.6 配置刀位形状（LOCATION TYPES） ............................................................................................................ 4-5

4.7 配置刀库（MAGAZINE CONFIGURE）............................................................................................................ 4-6

第 5 章 编程配置刀库 ...................................................................................................................................... 5-1

5.1 配置 NC 刀库数据 ................................................................................................................................... 5-1

5.1.1 刀库配置相关 NC 变量

.................................................................................................................. 5-1

5.1.2 NC 配置程序举例

5.2 配置 PLC 刀库接口数据块 ...................................................................................................................... 5-3

5.2.1 DB4 数据块说明

5.2.2 DB4 编程举例

第 6 章 PLC 接口信号应答 ................................................................................................................................ 6-1

6.1 PLC-NCK 用户接口 ................................................................................................................................... 6-1

6.2 PLC 响应流程 .......................................................................................................................................... 6-1

6.5.4

6.6 DB72 数据块接口 .................................................................................................................................... 6-5

6.6.1 数据结构简介

................................................................................................................................. 6-5

6.6.2 DB72 数据结构详细

6.6.3

6.6.4

6.7 DB73 数据块接口 .................................................................................................................................... 6-8

6.7.1 数据结构简介

................................................................................................................................. 6-8

6.7.2 DB73 数据结构详细

6.7.3

代码应答

6.7.4

第 7 章 换刀子程序 .......................................................................................................................................... 7-1

7.1 换刀子程序常用 NC 变量和指令 ............................................................................................................ 7-1

7.2 铣床换刀子程序 ..................................................................................................................................... 7-2

7.3 车床换刀子程序 ..................................................................................................................................... 7-4

7.4 程序段搜索、测试处理 .......................................................................................................................... 7-5

7.5 PROGRAMGUIDE 换刀流程 ......................................................................................................................... 7-6

7.5.1

................................................................................................................................................. 7-6

7.5.2

................................................................................................................................................. 7-7

7.6 SHOPMILL/SHOPTURN 换刀流程 ................................................................................................................... 7-7

7.6.1

................................................................................................................................................. 7-7

8.2.1

8.2.2

8.3 刀具列表配置（LISTCONFIGURATION） ................................................................................................. 8-6

8.3.1

8.3.2

）

8.3.3

8.3.4

）

............................................................................ 8-9

8.4 自定义条目（ENTRIES）参数（PARAMETERCONFIGURATION） ............................................................ 8-11

8.4.1

8.4.2

8.6.2

8.6.3

8.7 更多数据（MOREDATACONFIGURATION）........................................................................................... 8-14

8.7.1

8.7.2

8.7.3

............................................................................................................................................... 8-15

8.8 新建刀具-收藏（NEWTOOLFAVORITECONFIGURATION） ..................................................................... 8-15

8.8.1

8.8.2

8.8.3

............................................................................................................................................... 8-16