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简明调试指南

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SINUMERIK 810D/840D

简明调试指南

技术手册 2002版

参考资料

1 SINUMERIK 810D / 840D 硬件说明 ....................................................................................................... 1-1

1.1 概述...............................................................................................................................................1-1

1. 2 数控及驱动单元.............................................................................................................................1-1

1. 2 .1 8 10 D 与 CCU.................................................................................................................................1-1

1.2.2 840D 与 NCU ................................................................................................................................1-3

1. 2 . 3 驱动模块 .......................................................................................................................................1-4

1.2.3.1 电源模块..........................................................................................................................1-4

1.2.3.2 611D 数字驱动................................................................................................................1-5

1. 3 O P 单元和 MMC ...........................................................................................................................1-6

1. 3 .1 O P 单元和 MPI..............................................................................................................................1-6

1.3.2 MMC.............................................................................................................................................1-7

1.3.3 PCU...............................................................................................................................................1-8

1.3.4 MCP..............................................................................................................................................1-9

1. 4 P L C 模块 .....................................................................................................................................1-10

1. 5 硬件连接 .....................................................................................................................................1-13

1. 6 检查............................................................................................................................................. 1-16

2 通电，调试 .............................................................................................................................................. 2-1

2.1 开机和启动（包括 NCU、MMC、MCP、Drive System）......................................................... 2-1

2.2 NC 和 PLC 总清............................................................................................................................ 2-4

2.2.1 NC 总清........................................................................................................................................ 2-4

2.2.2 PLC 总清 ...................................................................................................................................... 2-4

2.3 PLC 调试 ...................................................................................................................................... 2-4

2.3.1 S7 的安装与授权 .......................................................................................................................... 2-4

2.3.2 S7 程序的结构.............................................................................................................................. 2-5

2.3.3 PLC 启动 ...................................................................................................................................... 2-6

2.3.4 PLC 基本程序 ............................................................................................................................... 2-7

2.3.5 若干重要信号 ............................................................................................................................... 2-8

2.3.6 几点说明 ...................................................................................................................................... 2-8

2.4 NC 调试........................................................................................................................................ 2-9

2.4.1 机床数据设定 ............................................................................................................................... 2-9

2.4.2 驱动数据设定 ..............................................................................................................................2-10

2.5 轴的试运行及其优化 ...................................................................................................................2-11

2.6 MMC 软件的安装........................................................................................................................2-14

3 数据备份.................................................................................................................................................. 3-1

3.1 系列备份（Series Start-up） ....................................................................................................... 3-2

3.1.1 V.24 参数的设定 ........................................................................................................................... 3-2

3.1.2 MMC100.2 的数据备份................................................................................................................ 3-3

3.1.3 MMC103 的数据备份 ................................................................................................................... 3-4

3.2 分区备份 ...................................................................................................................................... 3-4

3.3 数据的恢复................................................................................................................................... 3-5

4 螺距误差补偿（LEC）............................................................................................................................. 4-1

4.1 螺补的方法................................................................................................................................... 4-1

4.2 螺补的操作步骤............................................................................................................................ 4-1